aixprocess GmbH

🔥 𝗥𝗲𝗱𝘂𝗰𝗶𝗻𝗴 𝗡𝗢𝘅 𝗘𝗺𝗶𝘀𝘀𝗶𝗼𝗻𝘀 𝗮𝗻𝗱 𝗖𝘂𝘁𝘁𝗶𝗻𝗴 𝗖𝗼𝘀𝘁𝘀 𝗶𝗻 𝗖𝗲𝗺𝗲𝗻𝘁 𝗣𝗿𝗼𝗱𝘂𝗰𝘁𝗶𝗼𝗻 🔥 Frequent violations of NOx limits and high consumption of reduction agents continue challenging cement plants. These problems have resulted in significant costs and operational inefficiencies for several our customers. 𝗦𝗼, 𝗵𝗼𝘄 𝗰𝗮𝗻 𝘄𝗲 𝗮𝗱𝗱𝗿𝗲𝘀𝘀 𝘁𝗵𝗶𝘀 𝗽𝗿𝗼𝗯𝗹𝗲𝗺? By optimizing the 𝗦𝗡𝗖𝗥 (Selective Non-Catalytic Reduction) system through 𝗖𝗙𝗗-𝗯𝗮𝘀𝗲𝗱 𝗮𝗽𝗽𝗿𝗼𝗮𝗰𝗵𝗲𝘀, including: ➡️ Relocating and adding SNCR nozzles to enhance agent distribution ➡️ Making adjustments to improve mixing and reaction time ➡️ Conducting a thorough process evaluation and feasibility study 🎯 𝗪𝗵𝗮𝘁 𝗮𝗿𝗲 𝘁𝗵𝗲 𝗿𝗲𝘀𝘂𝗹𝘁𝘀? A 𝟯𝟬% 𝗿𝗲𝗱𝘂𝗰𝘁𝗶𝗼𝗻 in the consumption of reduction agents ✅ A significant drop in NOx limit violations ✅ Annual cost savings of approximately €300,000 ✅ A return on investment in less than four months 📥 𝗜𝗻𝘁𝗲𝗿𝗲𝘀𝘁𝗲𝗱 𝗶𝗻 𝗺𝗼𝗿𝗲 𝗱𝗲𝘁𝗮𝗶𝗹𝘀? Comment “𝗦𝗡𝗖𝗥 𝗗𝗲𝘁𝗮𝗶𝗹𝘀” and follow our site to recive a personal copy! We’d love to hear about your experiences with SNCR optimization in the comments below! 👇 #CementIndustry #NOxReduction #ProcessOptimization #SNCR #EmissionControl #SustainableCement #aixprocess #EnergyEfficiency

Looking forward to presenting our cement process optimisation solutions to new partners in the US

🔥 𝗔𝗜 𝗶𝗻 𝗔𝗰𝘁𝗶𝗼𝗻: 𝗛𝗼𝘄 𝗛𝗼𝗹𝗰𝗶𝗺 𝗢𝗽𝘁𝗶𝗺𝗶𝘇𝗲𝘀 𝗖𝗲𝗺𝗲𝗻𝘁 𝗣𝗿𝗼𝗱𝘂𝗰𝘁𝗶𝗼𝗻 𝘄𝗶𝘁𝗵 𝗞𝗜𝗟𝗡 𝗔𝗜𝘅𝗽𝗲𝗿𝗧🔥 In a fruitful collaboration with our long-time partner Holcim Schweiz / Suisse / Svizzera, we've successfully deployed our 𝗞𝗜𝗟𝗡 𝗔𝗜𝘅𝗽𝗲𝗿𝗧 system at their Siggenthal plant in Würenlingen/Switzerland. This innovative 𝗔𝗜-𝗱𝗿𝗶𝘃𝗲𝗻 𝗱𝗶𝗴𝗶𝘁𝗮𝗹 𝘁𝘄𝗶𝗻 delivers real-time insights and controls into the kiln process, enabling operators to: ✅ Balance fluctuating 𝗰𝗮𝗹𝗼𝗿𝗶𝗳𝗶𝗰 𝘃𝗮𝗹𝘂𝗲𝘀 𝗼𝗳 𝗮𝗹𝘁𝗲𝗿𝗻𝗮𝘁𝗶𝘃𝗲 𝗳𝘂𝗲𝗹𝘀 ✅ Monitor and predict 𝗰𝗹𝗶𝗻𝗸𝗲𝗿 𝗾𝘂𝗮𝗹𝗶𝘁𝘆 in real-time ✅ Spot 𝗽𝗿𝗼𝗰𝗲𝘀𝘀 𝗱𝗲𝘃𝗶𝗮𝘁𝗶𝗼𝗻𝘀 early on ✅ Optimize 𝗲𝗻𝗲𝗿𝗴𝘆 𝘂𝘀𝗮𝗴𝗲 and 𝗰𝘂𝘁 𝗲𝗺𝗶𝘀𝘀𝗶𝗼𝗻𝘀 ✅ Stabilize the 𝗸𝗶𝗹𝗻 𝗳𝗹𝗮𝗺𝗲 in 𝗮𝘂𝘁𝗼𝗽𝗶𝗹𝗼𝘁 mode at 𝗵𝗶𝗴𝗵 𝗧𝗦𝗥 The evaluation is ongoing under the addition of more prediction and control elements - stay tuned! A big “Merci” to Michael Suter and the operating and IT teams for their continuous support in making this innovation happen! 🚀 This partnership highlights how digitalization and AI support the transition of cement production toward operative excellence and sustainability. Check out the video to find out more! 🎥 What role does #AI currently play in your operations? Share your insights in the comment section! 👇 #DigitalTwin #AIinManufacturing #CementProduction #cement #ProcessOptimization #KilnAutodrive #EmissionReduction #aixprocess #Holcim

🔥 𝗔𝗜 𝗶𝗻 𝗔𝗰𝘁𝗶𝗼𝗻: 𝗛𝗼𝘄 𝗛𝗼𝗹𝗰𝗶𝗺 𝗢𝗽𝘁𝗶𝗺𝗶𝘇𝗲𝘀 𝗖𝗲𝗺𝗲𝗻𝘁 𝗣𝗿𝗼𝗱𝘂𝗰𝘁𝗶𝗼𝗻 𝘄𝗶𝘁𝗵 𝗞𝗜𝗟𝗡 𝗔𝗜𝘅𝗽𝗲𝗿𝗧🔥 In a fruitful collaboration with our long-time partner Holcim Schweiz / Suisse / Svizzera, we've successfully deployed our 𝗞𝗜𝗟𝗡 𝗔𝗜𝘅𝗽𝗲𝗿𝗧 system at their Siggenthal plant in Würenlingen/Switzerland. This innovative 𝗔𝗜-𝗱𝗿𝗶𝘃𝗲𝗻 𝗱𝗶𝗴𝗶𝘁𝗮𝗹 𝘁𝘄𝗶𝗻 delivers real-time insights and controls into the kiln process, enabling operators to: ✅ Balance fluctuating 𝗰𝗮𝗹𝗼𝗿𝗶𝗳𝗶𝗰 𝘃𝗮𝗹𝘂𝗲𝘀 𝗼𝗳 𝗮𝗹𝘁𝗲𝗿𝗻𝗮𝘁𝗶𝘃𝗲 𝗳𝘂𝗲𝗹𝘀 ✅ Monitor and predict 𝗰𝗹𝗶𝗻𝗸𝗲𝗿 𝗾𝘂𝗮𝗹𝗶𝘁𝘆 in real-time ✅ Spot 𝗽𝗿𝗼𝗰𝗲𝘀𝘀 𝗱𝗲𝘃𝗶𝗮𝘁𝗶𝗼𝗻𝘀 early on ✅ Optimize 𝗲𝗻𝗲𝗿𝗴𝘆 𝘂𝘀𝗮𝗴𝗲 and 𝗰𝘂𝘁 𝗲𝗺𝗶𝘀𝘀𝗶𝗼𝗻𝘀 ✅ Stabilize the 𝗸𝗶𝗹𝗻 𝗳𝗹𝗮𝗺𝗲 in 𝗮𝘂𝘁𝗼𝗽𝗶𝗹𝗼𝘁 mode at 𝗵𝗶𝗴𝗵 𝗧𝗦𝗥 The evaluation is ongoing under the addition of more prediction and control elements - stay tuned! A big “Merci” to Michael Suter and the operating and IT teams for their continuous support in making this innovation happen! 🚀 This partnership highlights how digitalization and AI support the transition of cement production toward operative excellence and sustainability. Check out the video to find out more! 🎥 What role does #AI currently play in your operations? Share your insights in the comment section! 👇 #DigitalTwin #AIinManufacturing #CementProduction #cement #ProcessOptimization #KilnAutodrive #EmissionReduction #aixprocess #Holcim

🎉𝗮𝗶𝘅𝗽𝗿𝗼𝗰𝗲𝘀𝘀 𝗡𝗲𝘄 𝗬𝗲𝗮𝗿'𝘀 𝗖𝗲𝗹𝗲𝗯𝗿𝗮𝘁𝗶𝗼𝗻 𝟮𝟬𝟮𝟱🎉 As we do every year, we celebrated our annual New Year's party in our beautifully lit office last Thursday. This celebration marks a long-standing tradition where all colleagues come together to reflect on our successful teamwork from the past year and gear up for many exciting projects and developments that lie ahead. 🚀 After a brief speech from our managing director, Martin Weng, we dove in a delightful buffet filled with an array of tasty finger foods, complemented by a selection of wines from Martin’s own vineyards. This set the stage for a wonderful evening that wrapped up early for some, but carried on for others. 🍷 A heartfelt thank you to everyone who helped organize and took part in making the night so enjoyable. Here’s to creating many more memorable moments in the year to come! 🌟 #NewYear2025 #aixprocess #modelling #cfd #Team

𝗞𝗼𝗵𝗹𝗲𝗻𝗱𝗶𝗼𝘅𝗶𝗱𝘀𝗽𝗲𝗶𝗰𝗵𝗲𝗿𝘂𝗻𝗴- 𝘂𝗻𝗱 -𝘁𝗿𝗮𝗻𝘀𝗽𝗼𝗿𝘁𝗴𝗲𝘀𝗲𝘁𝘇 (𝗞𝗦𝗽𝗧𝗚) 𝗻ä𝗰𝗵𝘀𝘁𝗲 𝗪𝗼𝗰𝗵𝗲 𝗯𝗲𝘀𝗰𝗵𝗹𝗶𝗲ß𝗲𝗻   Das KSpTG ist eine entscheidende Vorrausetzung für die Transformation der Zementindustrie. Zahlreiche Projekte und massive Investitionen in die Dekarbonisierung der Industrie und in die dafür nötige CO₂-Transportinfrastruktur hängen davon ab. Auch die Entwicklung von CO₂-Speichern duldet keinen Aufschub.   Sollte das Gesetz nicht mehr von diesem Bundestag verabschiedet werden, drohen massive Verzögerungen und Verunsicherung bei allen Beteiligten und die Erreichung der Klimaziele rückt in weite Ferne. Vor diesem Szenario haben wir bereits im November in einem gemeinsamen Appell von Industrieverbänden, Gewerkschaften und NGOs gewarnt. 👇   Deshalb muss das KSpTG in der kommenden, letzten Sitzungswoche des Bundestags vor den Neuwahlen noch auf den Weg gebracht und auch die Möglichkeit für den CO₂-Export (Londoner Protokoll) geschaffen werden. Wir würden es ausdrücklich begrüßen, wenn sich #CDUCSU, #SPD und #Grüne dafür bei den noch offenen Fragen aufeinander zubewegen.   Friedrich Merz Robert Habeck Rolf Mützenich Mdb Christian Dürr Jens Spahn Lisa Badum MdB Oliver Grundmann Olaf in der Beek Michael Vassiliadis Dr. Beate Baron Dr. Franziska Brantner CDU/CSU-Bundestagsfraktion BÜNDNIS 90/DIE GRÜNEN Sozialdemokratische Partei Deutschlands (SPD) #Dekarbonisierung #KSpTG #CCUS #CarbonManagement

🌍 𝗘𝗳𝗳𝗶𝗰𝗶𝗲𝗻𝗰𝘆 𝗮𝗻𝗱 𝗦𝘂𝘀𝘁𝗮𝗶𝗻𝗮𝗯𝗶𝗹𝗶𝘁𝘆 𝗶𝗻 𝗖𝗲𝗺𝗲𝗻𝘁 𝗣𝗿𝗼𝗱𝘂𝗰𝘁𝗶𝗼𝗻 𝘄𝗶𝘁𝗵 𝗔𝗹𝘁𝗲𝗿𝗻𝗮𝘁𝗶𝘃𝗲 𝗙𝘂𝗲𝗹𝘀 In the cement industry, alternative fuels derived from waste materials — like plastic, textile, paper, tires, or wood — are becoming increasingly important. By boosting the thermal substitution rate (TSR), cement plants can: ▪️ Lower production costs ▪️ Reduce CO2 emissions ▪️ Minimize landfill of waste and resulting harmful greenhouse gases However, these benefits come with technical challenges. ⚙️ 𝗧𝗵𝗲 𝗖𝗵𝗮𝗹𝗹𝗲𝗻𝗴𝗲: 𝗙𝘂𝗲𝗹 𝗗𝗶𝘃𝗲𝗿𝘀𝗶𝘁𝘆 Alternative fuels vary significantly in composition and characteristics. Non-uniform shapes, densities, and particle sizes complicate their transport and combustion in cement kiln and calciner. Reliable knowledge about the impact of the processes of the used AF is essential to improve TSR and ensure process efficiency in any cement kiln and calciner. 🔬 𝗜𝗻𝘀𝗶𝗴𝗵𝘁𝘀 𝗶𝗻𝘁𝗼 𝗙𝘂𝗲𝗹 𝗕𝗲𝗵𝗮𝘃𝗶𝗼𝗿 𝗮𝗻𝗱 𝗣𝗿𝗼𝗰𝗲𝘀𝘀 𝗠𝗼𝗱𝗲𝗹𝗶𝗻𝗴 To address these challenges, precise data about the thermal behavior of alternative fuels is critical. Single-particle combustion tests under controlled conditions provide key insights into how these fuels burn. For example, depending on particle type, burn times for alternative fuels can range from 𝟮 𝘁𝗼 𝟰𝟱 𝘀𝗲𝗰𝗼𝗻𝗱𝘀. This data forms the foundation for advanced 𝗖𝗙𝗗 𝗺𝗼𝗱𝗲𝗹𝗶𝗻𝗴 𝗮𝗻𝗱 𝗲𝗻𝗴𝗶𝗻𝗲𝗲𝗿𝗶𝗻𝗴 𝘀𝗼𝗹𝘂𝘁𝗶𝗼𝗻𝘀. By incorporating accurate combustion characteristics into simulations, it becomes possible to: ✅ Optimize fuel transport and combustion ✅ Improve TSR rates ✅ Enhance overall process efficiency in cement kilns and calciners These methods solve issues related to the variability of alternative fuels and enable their stable and efficient integration into cement production processes. 🚀 𝗠𝗮𝗸𝗶𝗻𝗴 𝘁𝗵𝗲 𝗧𝗿𝗮𝗻𝘀𝗶𝘁𝗶𝗼𝗻 𝗪𝗼𝗿𝗸 𝗮𝗶𝘅𝗽𝗿𝗼𝗰𝗲𝘀𝘀 can offer extensive experience in modelling and understanding alternative fuels through detailed engineering of cement kilns and calciners to increase the thermal substitution rate and optimize process efficiency.   💬 𝗜𝗻𝘁𝗲𝗿𝗲𝘀𝘁𝗲𝗱 𝗶𝗻 𝗹𝗲𝗮𝗿𝗻𝗶𝗻𝗴 𝗺𝗼𝗿𝗲? 𝗟𝗲𝘁’𝘀 𝗱𝗶𝘀𝗰𝘂𝘀𝘀 𝗵𝗼𝘄 𝘄𝗲 𝗰𝗮𝗻 𝗵𝗲𝗹𝗽. #Cement #AlternativeFuels #Efficiency #Sustainability #aixprocess #modeling #EngineeringSolutions 

🎉𝗛𝗮𝗽𝗽𝘆 𝗡𝗲𝘄 𝗬𝗲𝗮𝗿! 🌟 The 𝗮𝗶𝘅𝗽𝗿𝗼𝗰𝗲𝘀𝘀 team wishes you all a successful, happy and above all healthy New Year 2025! #NewYearWishes #2025 #simulation #cfd #modeling #aixprocess

🎄 𝗦𝗲𝗮𝘀𝗼𝗻'𝘀 𝗚𝗿𝗲𝗲𝘁𝗶𝗻𝗴𝘀 𝗳𝗿𝗼𝗺 𝘁𝗵𝗲 𝗮𝗶𝘅𝗽𝗿𝗼𝗰𝗲𝘀𝘀 𝗧𝗲𝗮𝗺! 🌟 The aixprocess GmbH Team wishes all employees, partners, customers, and enthusiasts a Merry Christmas. Wishing you a joyful holiday season and a prosperous New Year! 🎁 #SeasonsGreetings #HappyHolidays #NewYear2025 #aixprocess #modeling #simulation #cfd

☕ 𝗔𝗻 𝗘𝗮𝗿𝗹𝘆 𝗩𝗶𝘀𝗶𝘁 𝗳𝗿𝗼𝗺 𝗦𝗮𝗻𝘁𝗮: 𝗠𝗲𝗲𝘁 𝗢𝘂𝗿 𝗡𝗲𝘄𝗲𝘀𝘁 "𝗧𝗲𝗮𝗺 𝗠𝗲𝗺𝗯𝗲𝗿" Last week, we were excited to welcome a new colleague to the aixprocess team — and now, we're thrilled to announce another "new hire" has joined us! 🎉 This time, the arrival is slightly different: the 𝘌𝘴𝘴𝘦𝘯𝘻𝘢 𝘌𝘴𝘱𝘳𝘦𝘴𝘴𝘰 𝘔𝘰𝘥𝘦𝘯𝘢, our brand-new coffee machine. It seems Santa couldn't wait until December 24th to bring joy to our office. ✨ In many ways, the coffee machine is the heart of our workspace—a place where breaks recharge us, ideas flow, and quick chats turn into successful discussions. Whether brainstorming the next engineering solution or simply catching up with colleagues, it's amazing how much happens over a cup of Cappuccino or Espresso. Welcome to the team, 𝘌𝘴𝘴𝘦𝘯𝘻𝘢 𝘌𝘴𝘱𝘳𝘦𝘴𝘴𝘰 𝘔𝘰𝘥𝘦𝘯𝘢! 🚀 #OfficeLife #TeamSpirit #CoffeeTime #InnovationStartsHere #aixprocess #modeling #coffee