bdtronic

𝗕𝗼𝗼𝘀𝘁𝗶𝗻𝗴 𝗣𝗿𝗼𝗱𝘂𝗰𝘁𝗶𝘃𝗶𝘁𝘆 𝘄𝗶𝘁𝗵 𝗔𝘂𝘁𝗼𝗺𝗮𝘁𝗶𝗼𝗻 ⚙️🚀 In today’s fast-paced manufacturing environment, staying competitive means producing more - faster and with higher quality. But how can you achieve this without sacrificing precision? The answer lies in automation. We are interested in seeing how automation can improve your production line. Vote now, or leave a comment below! Did you know: With speedUP and smartCORE, manufacturers can dramatically boost productivity by automating adhesive bonding processes, like applying glue or Formed-in-Place Gaskets (FIPG). Here’s how: 🔹 𝗙𝗮𝘀𝘁𝗲𝗿 𝗖𝘆𝗰𝗹𝗲 𝗧𝗶𝗺𝗲𝘀: By intelligently controlling the dispensing speed, speedUP adjusts between fast straight sections and slower curves, reducing cycle time by up to 50%! 🔹 𝗖𝗼𝗻𝘀𝗶𝘀𝘁𝗲𝗻𝘁 𝗤𝘂𝗮𝗹𝗶𝘁𝘆: Automation ensures consistent glue application, minimizing human error and ensuring perfect seals every time. 🔹 𝗟𝗲𝘀𝘀 𝗗𝗼𝘄𝗻𝘁𝗶𝗺𝗲: smartCORE features make the process easier to control, reducing machine downtime and improving overall efficiency. Imagine reducing your cycle time by 4 seconds per part while maintaining top-notch quality. That’s the power of automation! 💡 #automation #production #manufacturing

𝗖𝗮𝘀𝗲 𝗦𝘁𝘂𝗱𝘆: 𝗛𝗼𝘄 𝘄𝗲 𝗿𝗲𝘃𝗼𝗹𝘂𝘁𝗶𝗼𝗻𝗶𝘇𝗲 𝗮𝗱𝗵𝗲𝘀𝗶𝘃𝗲 𝗯𝗼𝗻𝗱𝗶𝗻𝗴 𝗽𝗿𝗼𝗰𝗲𝘀𝘀𝗲𝘀 𝗳𝗼𝗿 𝘀𝗲𝗻𝘀𝗼𝗿 𝗰𝗮𝗿𝗿𝗶𝗲𝗿𝘀 🚀 In the world of sensor manufacturing, precision is key - especially when it comes to adhesive bonding. One of the biggest challenges lies in ensuring the consistent application of glue or Formed-in-Place Gasket (FIPG). Any inconsistency, particularly in rounded corners, can lead to leaks and sensor failures, jeopardizing the entire product. But what if there was a way to not only 𝗺𝗮𝗶𝗻𝘁𝗮𝗶𝗻 𝗽𝗿𝗲𝗰𝗶𝘀𝗶𝗼𝗻 but also drastically 𝗿𝗲𝗱𝘂𝗰𝗲 𝘁𝗵𝗲 𝗰𝘆𝗰𝗹𝗲 𝘁𝗶𝗺𝗲? 👉 Enter speedUP: This innovative solution intelligently links and controls the speed of the dispensing axis and material volume. With speedUP, long straight sections are dispensed at high speed, while critical curves are handled at lower speeds. The outcome of the project of our case study? A precise, reliable seal with a ~50% reduction in cycle time, shaving off nearly 4 seconds per unit. 💡 Adding new smartCORE features to this process elevates it even further, enhancing process reliability, quality, and ease of operation. Each of these features contributes to time savings and cost reductions, making the entire operation more efficient and reliable. This case study highlights how advanced technology like speedUP and smartCORE can revolutionize production processes, delivering faster, more reliable outcomes without compromising on quality. Get more info about smartCORE: https://lnkd.in/e9kvfK8y #manufacturing #productionengineering #processoptimization #efficiency #smartfactory

𝗦𝗲𝗮𝗹𝗶𝗻𝗴 𝗖𝗼𝗼𝗹𝗶𝗻𝗴 𝗣𝗹𝗮𝘁𝗲𝘀 𝗶𝗻 𝗕𝗮𝘁𝘁𝗲𝗿𝗶𝗲𝘀 𝘄𝗶𝘁𝗵 𝗘𝗽𝗼𝘅𝘆 𝗥𝗲𝘀𝗶𝗻 𝗮𝗻𝗱 𝘀𝗽𝗲𝗲𝗱𝗨𝗣 𝗧𝗲𝗰𝗵𝗻𝗼𝗹𝗼𝗴𝘆: 𝗔 𝗟𝗲𝗮𝗽 𝗙𝗼𝗿𝘄𝗮𝗿𝗱 𝗶𝗻 𝗘𝗳𝗳𝗶𝗰𝗶𝗲𝗻𝗰𝘆 𝗮𝗻𝗱 𝗥𝗲𝗹𝗶𝗮𝗯𝗶𝗹𝗶𝘁𝘆 🔧 Cooling plates play a critical role in thermal management within battery systems, ensuring optimal performance and longevity. Our state-of-the-art sealing process with epoxy resin not only enhances the structural integrity of the cooling plates but also offers superior protection against thermal and mechanical stresses. The use of epoxy resin ensures excellent adhesion, chemical resistance, and durability, making it an ideal choice for demanding applications in #batteries of #electricvehicles and #energystorage systems. ⏰ What sets bdtronic apart is our speedUP technology. This innovative solution drastically reduces cycle times in the sealing process, delivering unparalleled efficiency without compromising on quality. 🔁 And by automating and optimizing every step, from resin preparation and surface pretreatment, through dispensing to curing, we can achieve a consistently high-quality seal with minimal downtime. This translates into significant cost savings and faster time-to-market for our partners. 💡 Our commitment to quality and innovation is backed by a team of experts and a robust R&D program. We continuously strive to improve our processes and technologies to meet the evolving needs of the market. At bdtronic, we believe in empowering our customers with reliable and efficient solutions that drive their success. We are excited to see how our advancements in sealing technology will contribute to the growth of the electric vehicle and energy storage industries. Let's build a sustainable future together! 🔗 This battery enclosure was designed by SABIC Solutions for Automotive with flame retardant STAMAX (LGF-PP) resin. You want to know more about our battery production solutions? Glimpse at our Website: https://hubs.la/Q02M_Mst0 Or visit us at the next trade fairs worldwide: 📆 October 7-10, The Battery Show North America, Detroit 🇺🇸 📆 October 16-18, Batteries Event, Lyon 🇫🇷 #bdtronic #speedUP #BatteryCooling

𝘀𝗽𝗲𝗲𝗱𝗨𝗣 - 𝗥𝗼𝗰𝗸𝗲𝘁 𝘀𝗰𝗶𝗲𝗻𝗰𝗲 𝗶𝗻 𝗱𝗶𝘀𝗽𝗲𝗻𝘀𝗶𝗻𝗴! 🚀 Are you looking to optimize cycle times and increase flexibility in your dispensing processes? Look no further! bdtronic has a game-changing technology called speedUP, which revolutionizes the way dispensing is done. With speedUP, the speed of axis movements and dispensing rates are intelligently linked and controlled to achieve the shortest possible cycle time and the best dispensing results. This means that you can achieve a constant dispensing contour at varying axis and dispensing speeds, resulting in a significant reduction in overall process time. But that's not all! bdtronic has taken it a step further with speedUP for dynamic dispensing systems. This technology automatically adjusts the dispensing performance and axis speed within the dispensing contour, allowing for precise dispensing of radii at low speeds and long straight lines at high speeds. This leads to a drastic reduction in process time, even with the most difficult materials. The benefits of speedUP are endless - from cycle time optimization to the processing of highly reactive materials with ease. You can now control the complete combination of dispensing rate and axis speed through the user-friendly HMI interface, giving you the flexibility you need to achieve the perfect dispensing pattern every time. Don't miss out on this innovative technology that will transform the way you dispense materials. Contact bdtronic today to learn more about speedUP and how it can benefit your dispensing processes. And check out our Website: https://hubs.la/Q02JngJJ0 #bdtronic #speedUP #dispensing #technology #innovation #flexibility #cycletimeoptimization 🌟

𝗛𝗼𝘄 𝘁𝗼 (𝗻𝗼𝘁) 𝗯𝗹𝗼𝘄 𝘂𝗽 𝘆𝗼𝘂𝗿 𝗲-𝗺𝗼𝗯𝗶𝗹𝗶𝘁𝘆 𝗯𝗮𝘁𝘁𝗲𝗿𝗶𝗲𝘀 💥 Are you a producer of e-mobility batteries but worried about the potential risks explosions? One key factor in preventing battery blow-ups is proper thermal management. And the secret ingredient to effective thermal management? 👉 The right material and the optimum process solution to handle it. From conducting heat away from the batteries to insulating them from external influences (humidity, temperature, vibration,...) - the right material and dispensing process can significantly reduce the risk of thermal runaway. So, what should you look for in a thermal management for your #emobility #batteries? 1️⃣ 𝗛𝗶𝗴𝗵 𝘁𝗵𝗲𝗿𝗺𝗮𝗹 𝗰𝗼𝗻𝗱𝘂𝗰𝘁𝗶𝘃𝗶𝘁𝘆: A material with high thermal conductivity will efficiently dissipate heat away from the batteries, preventing overheating and potential explosions. When processing those materials, you need to use high resistance pump technology, which has very little wear in these applications. 2️⃣ 𝗟𝗼𝘄 𝘁𝗵𝗲𝗿𝗺𝗮𝗹 𝗿𝗲𝘀𝗶𝘀𝘁𝗮𝗻𝗰𝗲: Low thermal resistance means that heat can easily flow through the material, again helping to keep the batteries cool and safe. To dispense higher amounts of this materials, you can choose new, bigger pump sizes, which lead to more output, to make sure that heat is easily dissipated. 3️⃣ 𝗖𝗵𝗲𝗺𝗶𝗰𝗮𝗹 𝘀𝘁𝗮𝗯𝗶𝗹𝗶𝘁𝘆: The material should be chemically stable to withstand the harsh conditions inside e-mobility batteries without degrading or causing further issues. Therefore it is important to keep the pressure low on the materials. 4️⃣ 𝗟𝗶𝗴𝗵𝘁𝘄𝗲𝗶𝗴𝗵𝘁 𝗮𝗻𝗱 𝗰𝗼𝗺𝗽𝗮𝗰𝘁: A good thermal management material should be lightweight and compact to minimize added weight and space in the battery pack. Foam can be your solution for this task. By choosing the right thermal management for your e-mobility batteries, you can ensure a safer and more reliable ride. 👉 By using bdtronic's dispensing equipment, you can rely on our highest quality standards and process safety, with the least waste of materials. Don't blow up your batteries! Get to know more about our battery production solutions: https://hubs.la/Q02L8-_-0 #EMobility #BatterySafety #ThermalManagement #ChooseWisely #SafetyFirst

🚗🔋 𝗕𝗮𝘁𝘁𝗲𝗿𝘆 𝘀𝗲𝗻𝘀𝗼𝗿𝘀 𝗮𝗿𝗲 𝗲𝘀𝘀𝗲𝗻𝘁𝗶𝗮𝗹 ... ... for monitoring and managing the performance and safety of electric vehicle batteries. They measure temperature, voltage, and current, sending this data to the #Battery #Management #System (BMS), which controls the charging and discharging processes. During production, high-viscosity liquid gaskets are used to seal these sensitive components, protecting them from dust, moisture, temperature fluctuations, and physical stresses. In industrial mass production, these gaskets are typically applied as Cured-In-Place-Gaskets (CIPG). bdtronic provides the dispensing systems needed for this process, including plasma pretreatment and camera inspection. bdtronic’s precision machinery ensures perfect sealing and protection, guaranteeing the reliability and safety of electric vehicle #batteries. As #electricvehicles become more common, reliable battery sensor technology is crucial. At bdtronic, we are proud to advance electric vehicle safety and performance through our innovative manufacturing solutions together with other experts in the industry, like Dr. Hönle AG UV Technologie . 🚀🔧

🔍 𝗟𝗼𝗼𝗸𝗶𝗻𝗴 𝘁𝗼 𝗮𝗰𝗵𝗶𝗲𝘃𝗲 𝗼𝗽𝘁𝗶𝗺𝗮𝗹 𝗿𝗲𝘀𝘂𝗹𝘁𝘀 𝗶𝗻 𝗮𝗱𝗵𝗲𝘀𝗶𝘃𝗲 𝗯𝗼𝗻𝗱𝗶𝗻𝗴 𝗳𝗼𝗿 𝗿𝗮𝗱𝗮𝗿 𝗮𝗻𝗱 𝗟𝗶𝗗𝗔𝗥 𝘀𝗲𝗻𝘀𝗼𝗿 𝗵𝗼𝘂𝘀𝗶𝗻𝗴𝘀? Then surface cleaning and activation are key! When it comes to bonding materials like glass fiber reinforced PBT or aluminum carrier bases, having surfaces with good wetting properties is crucial. However, PBT's low surface energy can make it challenging for adhesive bonding, while aluminum surfaces may have traces of corrosive attacks or organic contamination. ❓ The solution? Plasma treatment! By using @bdtronic's atmospheric plasma VP4, both plastic and metal surfaces can be effectively cleaned and activated, leading to increased surface energy and improved bond ability.  Don't let poor wetting properties hinder your adhesive bonding process. Elevate your surface cleaning game with plasma treatment for better results! 👉 More info: https://lnkd.in/ej5EQJeu #AdhesiveBonding #SurfaceActivation #PlasmaTreatment #InnovativeTechnology 

🧠 𝗝𝗼𝗶𝗻𝘁 𝗘𝘅𝗽𝗲𝗿𝘁 𝗦𝗼𝗹𝘂𝘁𝗶𝗼𝗻𝘀 𝘄𝗶𝘁𝗵 𝗳𝗼𝗰𝘂𝘀 𝗼𝗻 𝗰𝘂𝘀𝘁𝗼𝗺𝗲𝗿 𝗿𝗲𝗾𝘂𝗶𝗿𝗲𝗺𝗲𝗻𝘁𝘀 Always with our customers in mind, we are offering joint expert solutions for perfect sealing processes, specifically tailored for the needs of a sealing process for cell module controllers (CMC) together with Dr. Hönle AG UV Technologie as UV #experts. At our Technology Center, we are focused on developing processes which are transferred to serial #production that are efficient and effective. From process development to machine design, installation, and after-sales service, our partnership with Hönle ensures a seamless experience for our customers. With plasma treatment for adhesion improvement, homogeneous CIPG dispensing with speedUP technology, optimal curing with UV lamps, and visual inspection for full process control, we are committed to delivering high-quality #solutions that increase efficiency in e-mobility. Join us in revolutionizing the e-mobility #industry with Hönle and bdtronic! Want to know more about our process development in our technology center for dispensing? Take a look here: https://lnkd.in/gytJZPin #eMobility #partnership #efficiency

𝗝𝗼𝗶𝗻𝗶𝗻𝗴 𝗠𝗲𝘁𝗵𝗼𝗱𝘀 𝗳𝗼𝗿 𝗔𝗗𝗔𝗦 𝗮𝗻𝗱 𝗟𝗶𝗗𝗔𝗥 𝗦𝗲𝗻𝘀𝗼𝗿𝘀 🚗   Radar and LiDAR sensors are essential for autonomous vehicles, providing crucial data for navigation and obstacle detection. They detect vehicles, pedestrians, and cyclists, measure distances and speeds, and enable collision avoidance through data fusion with other technologies.   ⚙️ 𝗧𝗲𝗰𝗵𝗻𝗶𝗰𝗮𝗹 𝗥𝗲𝗾𝘂𝗶𝗿𝗲𝗺𝗲𝗻𝘁𝘀 Mounted externally, radar and LiDAR sensors must be compact, robust, and adhere to strict installation dimensions. Any malfunction can have serious consequences. Thus, these sensors must be reliable, accurate, and well-protected against rain, fog, extreme weather, and dirt.   🔷 𝗗𝗶𝗳𝗳𝗲𝗿𝗲𝗻𝘁 𝗠𝗮𝘁𝗲𝗿𝗶𝗮𝗹𝘀 These sensor systems are hybrid packages with an aluminum carrier and a plastic cover, sealed with adhesive to protect against external elements.   ✔️ 𝗘𝗳𝗳𝗶𝗰𝗶𝗲𝗻𝘁 𝗠𝗮𝘀𝘀 𝗣𝗿𝗼𝗱𝘂𝗰𝘁𝗶𝗼𝗻 High demand for sensors requires fast and efficient assembly. @bdtronic’s technology achieves this with cycle times under 20 seconds, ensuring reliable mass production.   Together, we’re driving the future of autonomous vehicles with precision and innovation!   #autonomousvehicles #ADAS #sensors #Innovation #bdtronic

𝙏𝙝𝙚 𝙉𝙚𝙭𝙩 𝙂𝙚𝙣𝙚𝙧𝙖𝙩𝙞𝙤𝙣 𝙤𝙛 𝘿𝙞𝙨𝙥𝙚𝙣𝙨𝙞𝙣𝙜 🇺🇸 Join us at the 𝗨𝗦 𝗧𝗘𝗖𝗛 𝗗𝗔𝗬𝗦 𝟮𝟬𝟮𝟰 at September, 11-12 in our US Factory 🗓️ You want to know, what the future of dispensing technology will be like? You want to explore new software features and dive into state-of-the-art machine process solutions? Be fast and save your spot for our in-house training. 🏃♂️💨 👉 Register here: https://hubs.la/Q02HctqL0 #training #futureofmobility #technology #dispensing