Säkaphen GmbH

#Impellers can be tricky to protect! Problems: Aggressive gases High levels of moisture Potential balancing issues Temperatures up to 200 °C Possible temperature fluctuations Challenging, extreme environments Risk of condensation in periods of inactivity Possible need for non-destructive tests (NDT/NDE) Solution: heat-cured phenolic and epoxy-phenolic #coatings Benefits: A thin, uniform protective layer with minimal additional mass to reduce balancing issues Resistance to temperatures up to 200 °C (and peaks above, depending on the medium) Exceptional chemical resistance in conditions of increased media concentration Enhanced adhesion so the coating is not affected by high centrifugal forces Possibility of repairing or reapplying the coating product Protection against strongly acidic and alkaline media Unrivalled performance in extreme environments Easy removal by abrasive blasting for NDTs Resistance to temperature fluctuations. #corrosionprotection

Just coming back from a very fruitful trip to Saudi Arabia. I met great people and had tons of interesting conversations. Diversified Lines Petroleum Services - DLPS, it is great to have you as a partner. Syed Amir Mansoor, the application of the spools is spot-on and the heat exchanger audit went as expected! Adnan Kashmiri, you are doing a great job in DLPS. #corrosionprotection #heatexchangers #coating #saudiarabia

We're in the latest issue of the Corrosion Protection magazine! We talk about #boxcoolers, #coating and lining #heatexchangers for the #marineindustry, and #corrosionprotection of course... Christoph Fischer-Zernin Nordic Green Products NGP Multi Solutions AS ipcm® International Paint&Coating Magazine

One of the services we specialize in is #tank #lining, be it onsite or in our workshop. This is how we do it. 👇🏻

Complex-shaped structures can't stop us! This is an air-to-water or water-to-air #heatexchanger with oval #tubes and a welded-to-water box. 👇🏻 Coating it entailed a couple of challenges: . Oval tubes are hard to flood. . The tubes are also very narrow. . The welded-to-water box features a partition that makes it hard to get the excessive paint out, which can lead to blisters in the lining due to too high DFT. Need to coat or line other components with complex geometry? Let's talk!

Fun fact: 3D cross-linking in a #coating --> Not sure what it is and how it's relevant? Let us tell you about our TC Lining! Our heat-cured phenolic-based coating system (base coat + topcoat) is formulated by modifying thermoset polymers with a close-meshed macromolecule bond. 🔥 Thanks to this three-dimensional chemical bonding of the resin, the TC Lining is highly cross-linked after thermal polymerization. Plus... 🔥 With a relatively high dry film thickness of up to 400 microns, it offers long-lasting protection against #abrasion, caking and incrustation. 🔥 It is chemically resistant to a range of strongly acidic to weakly alkali mediums, aliphatic and aromatic chlorinated #hydrocarbons. 🔥 The combination of various fillers and pigments in different compositions offers exceptional lining properties. 🔥 It is certified by #BureauVeritas for resistance to organic and inorganic salt solutions. 🔥 It is self-priming and formulated for direct-to-metal application. 🔥 It has exceptional hydrophobic properties. 🔥 Once polymerized, it is fully machinable. 🔥 Its film is hard and elastic.

As soon as a special #pipes #lining request from a major chemical manufacturer Uhde High Pressure Technologies as part of thyssenkrupp landed on our desks, we knew it would entail an unprecedented challenge for us. That is why we immediately chose a best-in-class product from our heat-cured linings range and turned to one of our trusted authorized applicators, AlpAccess. 🎯 Specs Length: 15 meters each Material: special alloy Mediums in contact: aggressive cooling water (shell side) and corrosive solvent over 100 °C (tube side) 🎯 Solution No tube-side lining Shell-side coating with SÄKAPHEN Si 57 E 🎯 Final results High-level corrosion prevention Optimal prevention of caking, fouling and incrustation Excellent overall protection of the surfaces of the heat exchanger’s tubes Long-term plant efficiency and reliability Outstanding ROI (return on investment) Maximum operational safety Check out the video and read the full story in our blog (link in the comments)! 👇🏻

#Tank #container #lining in 5 simple steps 💡 1) Technical consultation to select the optimal coating 2) The internal surfaces or the surfaces in contact with the product of the ISO tank container are grit blasted to ensure optimum surface cleanliness, If required, the old or existing lining is removed. 3) Once satisfactory cleanliness has been achieved, the lining process can begin. It consists of multiple coats until the desired dry film thickness (DFT) is obtained. 4) In the case of heat-cured products, heat curing between coats to partly polymerize the resin. 5) Once the target DFT is achieved, the lining is subjected to holiday/spark testing to identify any defects. If any are found, they're corrected before the final heat cure and completion of the lining process. The same process can be used for re-lining road tanker barrels... Stay tuned to check out an amazing project we've just completed in this field! 👇🏻 Pictured: an insulated #ISOtank container protected with SÄKAPHEN lining on the inside.

SÄKAPHEN offers #lining and #coating services for a diverse range of #processvessels, storage #tanks and #silos, from newly fabricated items to the refurbishment of old or redundant plants. How? 👇🏻 1. Comprehensive analysis and evaluation of operational conditions to recommend the most suitable lining. 2. Agreement on a suitable time frame for work execution 3. If needed, we recommend a primary approved applicator 4. If required, we also offer supervision and inspection services, either independently or in partnership with the applicator or end user – all carried out by fully trained, certified personnel. Plus... 👇🏻 SÄKAPHEN also delivers a multitude of application services including condensate tanks where operational temperatures exceed 110°C/230°F, above-ground and below-ground storage and waste tanks, powder discharge vessels, and silos for polyethene (PE) or polypropylene (PP), water towers and absorption towers (used for absorbing impurities from gas streams i.e. CO2 removal in ammonia production). Additionally, we offer lining solutions for filtration vessels, particularly mobile filtration vessels used for waste water treatment, during maintenance intervals in chemical processing. Our coating products... 👇🏻 SÄKAPHEN's linings ensure exceptional resistance to numerous aggressive media and temperature fluctuations and are mechanically resistant to abrasions caused by activated carbon particles. 📷 Pictured: Inside and outside an absorption tower used for CO2 removal in ammonia production, re-lined with SÄKAFLAKE 900 White 3K.

#Lining a large-sized #tank requires great skills... Coatings provided by Säkaphen GmbH Application performed by our authorized applicator AlpAccess Customer: Evonik