Forgestal S.L.

At Forgestal, we're not just kiln car specialists – we're your comprehensive solutions provider. 🛠️ Beyond refractory linings, we take a holistic approach by addressing kiln car metallic structures, offering a full-service experience. With years of expertise in tackling kiln car challenges, we're primed to deliver top-tier engineering services, supply new kiln car chassis, expertly refurbish existing ones, and even reengineer as needed. 🛢️🛠️ 🔥 Kiln car chassis face unique challenges due to the extreme heat within kilns – think permanent deformations, corrosion, and lamination. Our approach factors in thermal expansions, potential overheating, and the need for consistent geometry throughout the production cycle and service life. Prioritizing smart design over simple reinforcement, we combat deformations effectively. Additionally, the chassis is pivotal in load support and airtightness maintenance between kiln cars and the kiln itself. Our skillfully designed seals (rope seal, sand seal, water seal...) guarantee optimal operational performance. 🔧 Wheels are critical chassis components. Worn-out wheels can lead to malfunctions and closures, kickstarting a cycle of chassis degradation. Our state-of-the-art hardened wheels are engineered to minimize wear, especially in hydrocasing kilns. For economical maintenance, we offer innovative solutions like graphited bearings (no more periodic greasing) and automated greasing stations. Connect with us: ☎ 937-778-707 ✉ forgestal@forgestal.com #KilnCarExcellence #CompleteSolutions #EngineeringInnovation #EnhancedEfficiency #AdvancedChassisDesign #OptimalPerformance #WheelReliability

🔧🚀 Pioneering Innovation: Introducing Cassette Settings with Unmatched Flexibility! 🌟🏭 In response to the ever-changing demands of your settings configuration, we've developed cassette settings with extraordinary flexibility. 💼🔄 Our cutting-edge solutions adapt to your evolving needs, ensuring efficiency and precision in every setup. Stay ahead of the curve with our innovative designs! 💪🔝 #Innovation #CassetteSettings #Flexibility #IndustrialSolutions #Efficiency #PrecisionControl

We offer a truly personalized package that adjusts to your needs: - An experienced team specialized in kiln cart assembly and maintenance. - Competitive prices: We are very flexible with the composition of our team. - It is possible to easily increase or decrease the number of our team members depending on your needs. Refractory: - Replacement of damaged parts. - Management of spare parts stock. - Purchase of spare parts without intermediaries, as well as their production. - Maintenance of the joints between upper slabs, avoiding large movements of the slabs. We can provide refractory parts or work with your refractory supplier. Chassis: - Possibility of providing brand new chassis. - Possibility of completely refurbishing the chassis, making them like new for a lower price than new chassis. - Partial restoration of the chassis by fixing or replacing specific parts. - Checking the tightness between oven racks. - Checking and changing the string seals. We not only provide maintenance services; we can also improve and test your kiln carts step by step. We consistently find new solutions to the specific problems of our clients. Contact: ☎ 937-778-707  ✉ forgestal@forgestal.com

🇨🇭🚂 Collaborating with ZZ Zürcher Ziegeleiern AG - Switzerland! 🏭✨ We are proud to announce our partnership with ZZ Zürcher Ziegeleiern AG in Switzerland. We have delivered a complete fleet of kiln cars equipped with brand-new chassis. Our dedicated assembly team ensured the successful completion of this project. 💪🌟 Together, we're driving innovation and excellence in the industry! 🔝🔧 #Partnership #IndustrialCollaboration #Innovation #KilnCars #AssemblyTeam #Switzerland

🔥🚀 Enhancing Stability with Underdeck Firing! 🔥💼 Our underdeck firing solution features four legs with hollow supports, ensuring impeccable stability for your settings. This innovative design guarantees a steady foundation, promoting efficiency and precision in your processes. 💪🌟 Invest in stability, invest in success! 🔝🏭 #UnderdeckFiring #Stability #IndustrialInnovation #Efficiency #PrecisionControl

🌬️🔥 Hollow Bridge Setting Supports: Enhancing Efficiency and Quality! 💪🏭 Our hollow setting supports are designed to improve airflow beneath the settings and facilitate a more even distribution of heat. This results in higher-quality products on the lower part of the setup, all while minimizing energy wastage. 💼🌟 Invest in efficiency with our innovative solutions! 🔝🚀 #SettingSupports #Efficiency #QualityControl #Innovation #IndustrialSolutions #EnergyEfficiency