Franchi Gaetano

Reconditioning cutter head is a great option for anyone involved in bevel gear manufacturing: at a fraction of the cost of a new one, you can restore a used cutter head to the same performances as a brand new one.

Not all high volume productions are made from standard profiles. Fortunately, broaching is still an excellent method for large-volume production of parts with special profiles.

Custom tools can be an efficient and versatile option for Power Skiving as well. From design, shape and profile to coating, every variable can be designed according to specific needs.

The challenge of efficiency requires production solutions that guarantee speed and flexibility! The RGC 350 gear chamfering machine is an example of this: with reduced machine times and the ability to work on different types of gear profiles, it is one of the most innovative solutions on the market today for gear finishing.

The “tailor made” approach can also be applied to the gear manufacturing tools sector. Starting from the manufacturer’s needs, it is possible to create gear cutting tools with specific characteristics, dimensions and materials.

Flat broaches, combined with the most modern coating technologies, can be adapted to different uses in the automotive, aeronautics and energy sectors. For a higher quality result they can also be equipped with a Full Form finisher.

Splined rings and plugs gauges are still the best choice for quality control for many productions. Economical and easy to use, they are often the perfect alternative to more complex three-dimensional control systems, making it possible to test all the pieces produced.

Using a custom-made workholding means: •⁠ ⁠100% compatibility with your machine •⁠ ⁠Minimize the amount of components by reusing base parts •⁠ ⁠They can be used to machine different workpieces •⁠ ⁠They can be equipped with Quick Change technology •⁠ ⁠They can minimize runout errors In addition they ensure a better quality-price ratio compared to standard solutions.

Correct sharpening and coating ensure proper maintenance of the tool and a high and constant quality of the workpiece.

Full Form technology provides a superior tooth profile. It can be used on large round broaches, flat broaches or integrated into smaller round broaches.