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Uncomfortable reality: Manufacturers cling to old batch habits. That's why their processes are often plagued by inefficiency. *** Batch Production is a traditional manufacturing method where identical or similar items are produced in batches, before moving on to the next step. Main drawbacks: -Piles of WIP inventory waiting for the next step -Defects hide amongst the batches -Inefficient space management -Uneven workflows -Long lead times Those lead to: -Facility costs up -Higher carrying costs -More scrap and rework -Low responsiveness to customer demand -Some stations being overloaded, others waiting Switching to Continuous Flow can bring relief. It refers to the concept of moving one workpiece at a time between operations within a work cell – uninterrupted in time, sequence, substance or extent. Changeovers become quick and routine. Main advantages: +High customer responsiveness +Minimal work-in-process inventory +Quality issues are detected immediately +Reduced wasted space and material handling +Easy to level load production to match takt time The selection between batch processing and one-piece flow can significantly impact quality, productivity, and lead time in a manufacturing process. *** P.S. If you enjoyed this, repost it for your network and follow me Ivan Carillo for more.

At Aignep, we work for our customers. Because we are not beholden to shareholders or a hierarchical organization, we can deliver high quality products fast 🚀 , at a very competitive price.    ✅ Our fluid control and pneumatic automation products are manufactured in highly automated facilities and 100% tested, ensuring that we deliver consistent quality.   ✅ We invest in high levels of finished goods inventory, allowing for FAST delivery.   ✅ We invest in localized 🇺🇸 customer service and technical support, delivering a premium customer experience. How can we work for YOU?  

Overall Equipment Effectiveness (OEE) is a metric that helps measure how well manufacturing equipment is performing. It looks at three main aspects: Availability - How often the equipment is actually running compared to how often it is supposed to run. Performance - How fast the equipment is running compared to its maximum speed. Quality - How many of the products made are defect-free. To calculate OEE, follow these steps: Calculate Availability: Availability = (Actual Operating Time / Planned Production Time) × 100% This tells you how much of the planned production time the equipment was actually available to run. Calculate Performance: Performance = (Actual Production Rate / Maximum Possible Rate) × 100% This measures how quickly the equipment is running compared to its maximum speed. Calculate Quality: Quality = (Good Units Produced / Total Units Produced) × 100% This shows the proportion of products that meet quality standards. Combine These Factors: OEE = Availability × Performance × Quality Multiply these percentages together to get the overall effectiveness.

Are you ready to say goodbye to tedious measuring? Well, say hello to lightning-fast processing with the M2 mobile dimensioner! 🎉Capture accurate dimensions in just 5-10 seconds per item and get ready to watch your productivity soar! 🚀 Imagine your team breezing through tasks, saving valuable time and energy. ✨ With the M2, you can: - Boost efficiency: Process packages faster than ever before. - Reduce errors: Eliminate manual measurement mistakes. - Streamline your workflow: Free up time for more important tasks. Ready to experience the magic of effortless dimensioning? Visit QBOID.ai to learn more about how the M2 can improve your efficiency! #M2byQBOID #LogisticsSolutions #efficiency #inventory #dimensioning #mobiledimensioner #logistics #warehouse #tms #wms #manager #businessowner #products #dimensioner #supplychain #qualitycontrol

In our latest meeting with KAO Chemicals, we presented a fully automatic filling system to meet their unique production needs. By leveraging cutting-edge technology, we aim to enhance their operational efficiency, elevate product quality, and contribute to their overall success in the industry. 🌐 What's a Filling System? It's a precision-driven automation solution, streamlining filling processes for liquids or powders. Think accuracy, efficiency, and consistent production. ⚙️ Key Features: Precision Control: Ensures accurate filling levels. Automation Integration: Seamlessly fits into existing production lines. Adaptability: Handles various container shapes, sizes, and product types. 🚀 Benefits: Increased Productivity: Accelerates the filling process. Precision and Consistency: Maintains product quality. Cost-Efficiency: Long-term savings in labor costs. Exciting times lie ahead as we continue to innovate and collaborate in the realm of industrial automation. Stay tuned for updates on our journey towards a more automated and efficient future! 🌐🤖 #IndustrialAutomation #FillingSystem #Innovation #Manufacturing #MESsystem

Manufacturers cling to old batch processing habits. That's why their processes are often plagued by inefficiency. Switching to Continuous Flow can bring relief. Here's a brief overview of each: 1/ Batch Processing Identical or similar items are produced in batches, before moving on the next step. Main drawbacks: -Piles of WIP inventory waiting for the next step -Defects hide amongst the batches -Inefficient space management -Uneven workflows -Long lead times Those lead to: -Facility costs up -Higher carrying costs -More scrap and rework -Low responsiveness to customer demand -Some stations being overloaded, others waiting *** 2/ Continuous Flow Move one work piece at a time between operations within a work cell. Uninterrupted in time, sequence, substance or extent. Changeovers become quick and routine. Main advantages: +High customer responsiveness +Minimal work-in-process inventory +Quality issues are detected immediately +Reduced wasted space and material handling +Easy to level load production to match takt time *** The choice between these methods depends on factors like -product variety -demand patterns -production capabilities Follow me Ivan Carillo for more

💡 In the tablet manufacturing process, dust build-up can lead to numerous problems, such as jams, obscured sensors, or faulty packaging closure. Other problems can include increased operator exposure to APIs, or poor end product quality, leading to diminished patient confidence or even lower product efficacy. Effective dust collection equipment is therefore essential to ensure a safe and efficient working environment, and product safety. Tests have shown that high-end dedusters improve process performance by over 40%. What about you? Are you experiencing problems with dust accumulation on your production line?

TAKE ONE // With the innovative Smart Automation and Monitoring System (SAMS), you can achieve intelligent production. Our components open up new possibilities for you, from condition monitoring of machines and systems to predictive maintenance and completely new business models. Learn why high storage costs, missing data from your machines and systems, and time-consuming troubleshooting in the event of unexpected equipment failure are a thing of the past. #TakeOne

Transform your production floor with the Zallys K2, the ultimate lean manufacturing partner. This electric tug is not just a tool; it's a solution. It optimizes workflows, reduces waste, and maximizes efficiency in any lean production setup. With the K2's seamless integration, you can move materials effortlessly, ensuring just-in-time delivery and maintaining the flow essential for lean operations. Its eco-friendly design aligns with sustainable goals, making it a smart choice for forward-thinking facilities. Adopt the Zallys K2 and drive your production towards greater productivity and lean excellence. #ZallysK2 #ProductionEfficiency #passionformoving

For OEMs, aftermarket sales provide an incredible source of revenue, but they aren't always maximized. Taking a proactive approach to these sales gives companies a leg up on the competition and helps to enhance customer relationships. Discover 5 ways to take your aftermarket strategy from reactive to proactive. #oems #aftermarketsales #spareparts #manufacturing