HenleyPrint3D

Rapid Paced Solution Provided! ⏩ This week, we successfully concluded a project in collaboration with a global IT solutions and provider, involving a rapid-paced Audio/Visual solution. Essentially, the requirement was to design, manufacture, and assemble 150 speaker systems within a tight timeframe of 7 calendar days. Additionally, a subset of 50 of these components needed to be produced in a specific pigment, necessitating custom material manufacturing. As usual, we embraced the challenge and devised a strategy to accomplish what might seem like an insurmountable task. Leveraging our strong relationships within the material supply chain, we managed to expedite the manufacturing process within Europe in just 48 hours. The manufactured goods were then swiftly delivered to us in the UK the following day. With our machines operating efficiently around the clock, we successfully placed these products in the hands of our customers in the Netherlands within the stipulated 7-day timeframe. The outcome of our efforts was met with high praise: “𝗧𝗛𝗘𝗬 𝗔𝗥𝗘 𝗕𝗥𝗜𝗟𝗟𝗜𝗔𝗡𝗧!!!! 𝗘𝘃𝗲𝗿𝘆𝘁𝗵𝗶𝗻𝗴 𝗳𝗶𝘁𝘀 𝗮𝗻𝗱 𝗹𝗼𝗼𝗸𝘀 𝘀𝘁𝗼𝗰𝗸. 𝗠𝘆 𝘀𝗲𝗹𝗳 𝗮𝗻𝗱 𝗰𝗹𝗶𝗲𝗻𝘁 𝗮𝗿𝗲 𝗲𝗰𝘀𝘁𝗮𝘁𝗶𝗰 𝗮𝗯𝗼𝘂𝘁 𝗶𝘁! 𝗧𝗵𝗲 𝗰𝗼𝗹𝗼𝘂𝗿 𝘄𝗮𝘀 𝘄𝗼𝗿𝘁𝗵 𝗶𝘁. 𝗜 𝗮𝗺 𝘃𝗲𝗿𝘆 𝘁𝗵𝗮𝗻𝗸𝗳𝘂𝗹 𝘁𝗼 𝘆𝗼𝘂𝗿 𝘀𝗲𝗿𝘃𝗶𝗰𝗲𝘀 𝗮𝗻𝗱 𝘆𝗼𝘂 𝗽𝗲𝗿𝘀𝗼𝗻𝗮𝗹𝗹𝘆 𝗳𝗼𝗿 𝗮𝗹𝗹 𝘆𝗼𝘂𝗿 𝗵𝗮𝗿𝗱 𝘄𝗼𝗿𝗸.” This project was indeed a rewarding endeavour, and we eagerly anticipate the opportunity to collaborate with this client again in the future. Should you have a similar project with challenging time constraints or require guidance on our capabilities, please don't hesitate to contact us. No matter the challenge, we can work to find a solution. Below are examples of some of the parts. #EngineeringExcellence #AdditiveManufacturing #3DPrinting #Innovation #Collaboration #Prototyping #HP3D #HenleyPrint3D

We are proud to showcase an extraordinary project created from combining our artistic talent and our Advanced Technology. Partnering with a talented artist preparing a submission for the esteemed Royal Academy of Arts Exhibition, we've brought to life a monumental sculpture exceeding 2 meters in height. Manufactured using PLA material and FDM technology, this sculpture demonstrates our large-scale production capabilities. But what truly sets this piece apart is the meticulous craftsmanship demonstrated by the artist. Through expert post-processing and the application of rust-effect paint, they've transformed a simple print into a realistic masterpiece. This collaborative effort showcases the transformative potential of Additive Manufacturing in elevating artistic expression. To achieve this, we engaged in a months-long collaboration with our customer, refining the project through multiple prototype iterations. We explored various materials, technologies, and finishes to determine the optimal solution for their specific application. Alongside this iterative process, we shared our additive manufacturing expertise, ensuring our client was fully informed to make informed decisions. This level of hands-on collaboration is at the core of our ethos. It's a hallmark of our commitment to not just delivering projects but enabling our clients to achieve success. This personalized approach allows us to tackle challenges that might otherwise seem insurmountable, turning ambitious ideas into tangible realities. By fostering such close partnerships and leveraging our expertise, we ensure that every project we undertake is not just completed but elevated to its fullest potential. It's this dedication to collaborative excellence that sets HenleyPrint3D apart and drives our continued success in bringing innovation to life. Curious to explore how our expertise can enhance your projects? Reach out to us today and let's embark on a journey of creative collaboration! #AdditiveManufacturing #3DPrinting #ArtandTechnology #HenleyPrint3D #Innovation #RoyalAcademyofArts #Collaboration

At HenleyPrint3D Ltd, we aim to always at the forefront of innovation, and below is an example of how we're leveraging Batch Production in Additive Manufacturing and why it can be the superior choice for businesses over traditional techniques like CNC and Injection Moulding with long lead times. 🔹 Rapid Turnaround: Unlike traditional manufacturing methods with long lead times, our Batch Production in SLA enables us to fulfil large orders in significantly less time, ensuring faster delivery to our clients. 🔹 Cost-Effectiveness: Batch Production allows us to achieve economies of scale, driving down costs compared to CNC and Injection Moulding. With reduced material waste and streamlined processes, we offer competitive pricing without compromising on quality. 🔹 Flexibility and Customization: While CNC and Injection Moulding may have limitations in customization, our SLA Batch Production retains the flexibility to customize individual parts according to specific client requirements. This level of customization ensures tailored solutions for every project. 🔹 Consistent Quality: Our attention to detail in Batch Production ensures consistent quality across all parts, surpassing the variability often associated with traditional methods like CNC and Injection Moulding. 🔹 Reduced Risk: With Batch Production in SLA, we minimize the risks associated with tooling and setup costs common in CNC and Injection Molding. This translates to lower upfront investment and greater agility for businesses. We're committed to pushing the boundaries of Additive Manufacturing, offering businesses a faster, more cost-effective, and flexible solution compared to traditional methods. If you are requiring the benefits of Batch Production in SLA for your next project, reach out to us today and let's see what we can do! (Example Photo Manufactured February 2024 - 2000 parts in 4 days LT) #AdditiveManufacturing #3DPrinting #BatchProduction #Innovation #HenleyPrint3D #ManufacturingExcellence

It's been a dynamic week at HenleyPrint3D, where both our Henley-On-Thames and London facilities have been operating at full capacity, successfully fulfilling a substantial volume of orders totalling over 5500 parts. Among these projects, we tackled the production of a mould earmarked for the batch production of UK made lighting equipment. The challenge lay in achieving a surface roughness of <3.5Ra µm, a particularly demanding criterion for FDM technology, necessitated by the large part dimensions exceeding 500mm. Collaborating closely with our customer, we engaged in multiple iterations to develop a customized printing and post-processing workflow that met the stringent requirements. Our agile and open-minded approach facilitated swift iterations, allowing us to navigate the complexities of FDM and meet the customer's exacting standards. This success highlights the industrial capabilities of FDM, especially in applications like mold production. The alternative, traditional CNC manufacturing, would have incurred higher costs and exponentially longer lead times. This achievement underscores the effectiveness of our methodology in overcoming challenges and pushing the boundaries of what FDM can achieve in industrial contexts. For similar groundbreaking solutions or to discuss your specific requirements, feel free to reach out. Team HenleyPrint3D, turning challenges into opportunities. #AdditiveManufacturing #HP3D #FDMTechnology #IndustrialInnovation

HenleyPrint3D is pleased to announce our sponsorship of 𝗠𝗼𝗿𝗽𝗵𝗲𝘂𝘀 𝗥𝗮𝗰𝗶𝗻𝗴 𝗙𝟭 𝗦𝘁𝘂𝗱𝗲𝗻𝘁 𝗧𝗲𝗮𝗺 at St Pauls Girls School, Hammersmith, London. Collaborating closely with the students, we provide additive manufacturing solutions alongside expert advice on prototyping and manufacturing. Our additive manufacturing services play a pivotal role in the team's success by enabling rapid iteration and testing of their car design. The swift and accurate nature of our 3D printing services allows the motorsport team to fine-tune and enhance their vehicle at an accelerated pace. The lightweight properties of 3D-printed components, particularly aerofoils, contribute to improved drag and downforce characteristics. Our commitment extends to a 𝟮𝟰-𝗵𝗼𝘂𝗿 𝘁𝘂𝗿𝗻𝗮𝗿𝗼𝘂𝗻𝗱 𝗼𝗻 𝗽𝗮𝗿𝘁 𝗼𝗿𝗱𝗲𝗿𝘀, seven days a week. This ensures that Morpheus Racing has access to the critical components they need, precisely when they need them. We are pleased to witness the success of Morpheus Racing and it highlights how our rapid iteration and low lead time methodology significantly improves performance and removes limits on teams' abilities allowing them to succeed to their full potential. This efficient approach to design and manufacturing is not only transformative for motorsport but can also be seamlessly translated into various industries and applications, improving the way teams innovate and achieve excellence. In December, we were immensely proud to see Morpheus Racing achieve the fastest time in the southeast of England. Congratulations to the whole team. Furthermore, we are actively exploring opportunities to expand our outreach and sponsorship initiatives to support other teams and projects. HenleyPrint3D remains steadfast in our commitment to empowering student innovation, not only in motorsport but across diverse engineering applications. We look forward to witnessing the accomplishments of these students in various endeavours throughout the 2024 season. For those interested in exploring sponsorship or collaboration opportunities with HenleyPrint3D, please get in touch. Team HenleyPrint3D #AdditiveManufacturing #HP3D #FDMTechnology #IndustrialInnovation #MotorSport #F1inSchools #3DPrinting

Reflecting on an extraordinary year at HenleyPrint3D, we're excited to share some of our major achievements and plans for the future! 𝐇𝐢𝐠𝐡𝐥𝐢𝐠𝐡𝐭𝐬 𝐟𝐫𝐨𝐦 𝟐𝟎𝟐𝟑: • Fulfilled 𝟰𝟴𝟰 orders - 𝟭𝟯𝟱% 𝗶𝗻𝗰𝗿𝗲𝗮𝘀𝗲 from the previous year. • Shipped to 𝟭𝟮 𝗱𝗶𝗳𝗳𝗲𝗿𝗲𝗻𝘁 𝗰𝗼𝘂𝗻𝘁𝗿𝗶𝗲𝘀 increasing our global presence. • Achieved average turnaround time of 𝟰𝟴 𝗵𝗼𝘂𝗿𝘀 – one of the fastest in UK. • Launched cutting-edge online 𝗶𝗻𝘀𝘁𝗮𝗻𝘁 𝗼𝗿𝗱𝗲𝗿 𝗽𝗼𝗿𝘁𝗮𝗹, streamlining the customer experience. 𝐏𝐥𝐚𝐧𝐬 𝐟𝐨𝐫 𝟐𝟎𝟐𝟒: • Relocating to new 𝗯𝗲𝘀𝗽𝗼𝗸𝗲 𝗺𝗮𝗻𝘂𝗳𝗮𝗰𝘁𝘂𝗿𝗶𝗻𝗴 𝗳𝗮𝗰𝗶𝗹𝗶𝘁𝘆 in the UK. • Further enhancing the online portal system for seamless and efficient order processing. •      Diversifying offerings with integration of 𝗗𝗶𝗿𝗲𝗰𝘁 𝗠𝗲𝘁𝗮𝗹 𝗟𝗮𝘀𝗲𝗿 𝗦𝗶𝗻𝘁𝗲𝗿𝗶𝗻𝗴 (DMLS) and other advanced technologies. •      Committing to providing the 𝗳𝗮𝘀𝘁𝗲𝘀𝘁 𝗔𝗱𝗱𝗶𝘁𝗶𝘃𝗲 𝗠𝗮𝗻𝘂𝗳𝗮𝗰𝘁𝘂𝗿𝗶𝗻𝗴 𝗹𝗲𝗮𝗱 𝘁𝗶𝗺𝗲𝘀 nationwide across all available technologies. This incredible journey has been made possible by our unique approach to management and a relentless focus on additive manufacturing efficiency. Our commitment to excellence is evident in our swift order processing—machinery is up and running within approximately 30 minutes of order confirmation, thanks to our well-established setup and remote-controlled capabilities. Implementing cutting-edge automatic machine management systems, we optimize machine usage to calculate the most efficient combinations for meeting tight deadlines. These efficiency gains are passed onto our customers and empower us to deliver unparalleled speed and quality of service. Looking ahead to 2024, we're poised to build on these successes, offering even more advanced services. The upcoming transition to our new bespoke facility and the continued development of our online portal will enhance the customer experience and further reduce lead times. As we embark on this year, we extend our wishes for a successful 2024 to all our valued partners and clients. Stay tuned for updates on our progress. Kind Regards 𝗧𝗲𝗮𝗺 𝗛𝗲𝗻𝗹𝗲𝘆𝗣𝗿𝗶𝗻𝘁𝟯𝗗

Pushing the limits again at HenleyPrint3D this week! 🚀 We successfully tackled another challenging SLA print – an intricate skeletal structure featuring a scale model chest, spine, and lungs. This project posed multiple challenges, as the parts were incredibly thin, approximately 1mm, making them susceptible to damage during printing. Additionally, the intricate design required a huge amount of support material for structural integrity. The final curing stage then also presented a risk of warping, potentially compromising the model's purpose. The most demanding aspect was the meticulous removal of supports without damaging the part, a initially seeming impossible task. However, we not only accepted the challenge but completed it to the highest quality. This really is a testament to the hands on skills of our team here which we are immensely proud to have. This is another example of a challenge turned down by other suppliers which we not only completed, but to the highest quality. The client's satisfaction speaks volumes, reinforcing our commitment to pushing the limits of the technologies we work with. Another successful day here at HenleyPrint3D! 💪 #HenleyPrint3D #SLAPrinting #Innovation #ManufacturingSuccess

Presenting one of our latest accomplishments at HenleyPrint3D! 🚀 We recently completed a project for one of the world's largest aircraft equipment manufacturers, involving a substantial prototype in SLA (resin) technology. The challenge? A high-definition model exceeding 1500mm in length. While there are various ways to join additive parts, like adhesive or pins, we took a unique approach. Instead of conventional methods, we used the same photosensitive resin as the part itself to seamlessly join them together. The result is a large, homogenous part with consistent mechanical properties, markedly reducing the risk of failure at the joins compared to traditional methods. Many suppliers might have declined this challenging job, but at HenleyPrint3D, we enjoy overcoming such hurdles. It's in navigating these challenges that our expertise shows through, allowing us to achieve results that others simply cannot match. Stay tuned for more updates this week, as we continue to push the boundaries of additive manufacturing, this time in the medical domain. Team HenleyPrint3D remains committed to innovation and excellence! 💪 #HenleyPrint3D #AdditiveManufacturing #Innovation #ManufacturingExcellence

"Delivering Excellence: From Intricate CAD to Scale Prototype for the Ambassador of the Republic of Bulgaria in London.! 🏘 We take great pride in being commissioned to create a model for the Ambassador of the Republic of Bulgaria in London.. Our involvement began when an architectural firm approached us with the unique challenge of transforming their intricate architectural CAD, originally designed for CGI, into a scaled 3D printable model. Navigating the complexities presented by the design's intricate details when scaled down significantly compared to the original building was no small feat. Despite these challenges, our CAD team adeptly modified the file to ensure successful printing while preserving the visibility of key features. Upon achieving a high-resolution print, we delivered the final model to our client. Subsequently, this meticulously crafted representation was formally presented to the Ambassador of the Republic of Bulgaria in a distinguished ceremony held in London. If you are interested in similar projects or eager to explore our capabilities, please don't hesitate to reach out. We will promptly get back to you with more information. #HP3D #additivemanufacturing #3DPrinting #ArchitecturalDesign #ProudAchievement"