PolarSeal®

We’re excited to welcome Chris Locke to the PolarSeal board as CTO! With deep industry expertise and creativity, Chris strengthens our mission to accelerate your medical devices from concept to scale.

We’re seeing a shift in what our clients in the US and Europe expect from their manufacturing partners. It’s no longer just about production—it’s about collaboration from the start. At PolarSeal®, these requests are now becoming the norm: - Design for Manufacture (DFM) input early in R&D—avoiding costly surprises in mass production. - Sourcing from multiple suppliers—optimizing material performance for each device. - Sustainable materials—finding the right balance between performance and eco-conscious choices. - End-to-end solutions—packaging is no longer an afterthought; clients want fully finished devices, not just rolls of material.

Looking for an outsourced tube-filling partner? At PolarSeal, we know that in wound care, every formulation needs the right handling to ensure patient safety and product integrity. That’s why choosing a medical-only manufacturer makes all the difference. ✔️ No risk of cross-contamination – Our cleanroom environments are designed specifically for medical applications. ✔️ Regulatory peace of mind – We meet ISO 13485 and FDA standards, so you don’t have to worry about compliance. ✔️ Precision where it matters – We work with sensitive formulations every day, ensuring consistency from batch to batch. If your current provider isn’t delivering the quality, reliability, or cost-effectiveness you need, let’s talk. We’re here to help. #WoundCare #MedicalManufacturing #TubeFilling

Another exciting day over at MD&M Trade Shows MD&M West!

Happy Tuesday to our suppliers, clients and partners! This week, aside from our US team meeting the wonderful folks at MD&M Trade Shows MD&M West, it's been a busy week for our teams! Our design for manufacture teams are currently focused on helping a few of our clients manufacture patient-centred devices, especially as homecare becomes the norm. With more patients managing treatment without clinician supervision, human factors are more critical than ever. A big thank you to Toby Rich, Neil Woodfield, Ricardo Pittock, and Andrew Shilling for heading up our efforts to take the next step in providing an ongoing service to our clients.

Completing product realization in an efficient manner can be a frustrating time-consuming process - even for the teams involved. PolarSeal's regulatory team, headed by our wonderful Carrie Borton, is skilled in ensuring your device can enter the US market in a timely and organized manner. Visit our website to book a discussion, or visit us at MD&M Trade Shows MD&M West to see how our team can help.

Are inconsistent components affecting your CGM sensor assembly? Roll-presented adhesive patches require careful material selection and consistent quality across millions of parts, to guarantee efficient, automated assembly with sensors. To provide an optimal solution, PolarSeal's process engineers developed unique roll-to-roll capabilities that achieve breakthrough tolerances for multi-layer stacks. These lines can be observed during a facility tour. Talk to our team at MD&M West to learn more!

Still in the early stages of your new medical devices journey? Research into the right material for your medical device both technically and commercially can cause significant delays in your release schedule. Our Team will look into the best materials and adhesives for your market segment and ensure the options presented align with your target pricing. We now provide a design for manufacture service covering the following: - Material Recommendation and Consulting - Design for Manufacture consulting - Supplier introductions - Consultant introductions - Material samples cut to size - Rapid Prototyping Meet our team at MD&M Trade Shows MD&M West to discuss further, or if the location is a little too far afield, schedule a call on our website.

New wound care device giving your team trouble and the deadline for launch looming? We are more than happy to offer our transfer to manufacture package alongside our manufacturing services to ensure everything you need is in place, from ensuring you have the right materials all the way through to ensuring your device is compliant with 510k & CE certification. Visit us at MD&M West or book an initial call through our site to see if our team can provide assistance!

A warm welcome back to all our Clients and Partners. We will be exhibiting at MD&M West, and our US Team are looking forward to meeting you all again. If you are visiting and would like to bring your challenges to us, please contact us and we will send out a CDA prior to our discussion.