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Pulsar Manufacturing

Pulsar Manufacturing

Appliances, Electrical, and Electronics Manufacturing

Earls Colne, Essex 253 followers

Contract electronics manufacturer located in Earls Colne, Essex. Part of the wider Pulsar Measurement & TASI family.

About us

We are a leading contract electronics manufacturer who can take your design from concept to reality. At Pulsar Manufacturing we have over 25 years of experience in contract manufacturing with plenty of skilled production and test engineers on hand to support our customers from order placement right the way through to delivery. Pulsar Manufacturing's guarantee of quality, reduced costs and skilled labour makes us the ideal solution to outsourcing your electronic production. Based in Essex, UK, we offer a wide range of electronic manufacturing services from surface mount and conventional build, testing, conformal coating, full box build, cables and harnesses. ISO9001, ATX and UL approved, we pride ourselves on being one fo the best contract manufacturing companies in the UK and partner with companies across the whole of the UK, Europe and USA. Pulsar Manufacturing will support your manufacturing requirements including advice and guidance to keep costs to a minimum. We are committed to providing our customers with the highest quality products, with a clear and open communication channel.

Industry
Appliances, Electrical, and Electronics Manufacturing
Company size
201-500 employees
Headquarters
Earls Colne, Essex
Type
Privately Held
Founded
1997
Specialties
Conformal Coating, Flow Soldering, x-ray, Automated Optical Inspection, Through Hole Assembly, Functional Testing, Encapsulation, Printed Circuit Board Cleaning, Rework, SMT, Box Build, and Contract Electronics Manufacturing

Locations

Updates

  • As a business that is committed to supporting the local community, we are delighted to have helped Colchester Combat Karate Club located near our Manufacturing facility in Earls Colne, Essex. 📢 Pulsar Measurement recently donated 25 floor mats to the club which were used to help create a complete competition area. Russell Hawkes, Chief Instructor at Colchester Combat Karate was extremely grateful for the contribution and had the following to say: 🗣️ "Your generosity has made a significant impact on our club and we are truly grateful for your support. These mats have provided us with the opportunity to create a complete competition area, which will greatly enhance our training program. With this new addition, we can now offer a safer environment for our young athletes to excel in their karate practice. Your contribution has not only improved the quality of our training sessions but also instilled a sense of confidence and motivation in our members." Local community clubs like Colchester Combat Karate are essential as they not only promote fitness and wellbeing but also help to provide support and development for members, especially for young persons. A huge thank you and well done to all involved! 👏✅

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  • We're excited to announce that next month we will be exhibiting at the Electronics Component Show! 📢 Kassam Stadium, Oxford. 📍 Thursday 19th September 2024. 📅 Stand #59 We'll be ready and waiting at stand #59 to discuss all of your PCB requirements. ✅ See you there! 👋

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  • Have you considered using Flow Soldering as part of your PCB solution? 🤔 Flow Soldering, also known as wave soldering, is a crucial step in the PCB (Printed Circuit Board) manufacturing process. It is an automated soldering technique used to efficiently and reliably solder electronic components onto a PCB. This method is particularly suitable for through-hole components, which have leads that pass through holes in the PCB. 🎓 Flow Soldering offers several advantages in PCB manufacturing, including speed, cost-effectiveness, and reliability. It is a well-established and widely used technique for high-volume production, especially for applications where through-hole components are predominant. ✅ Discover our Flow Soldering service at the link below. ⬇️ https://lnkd.in/ejBde3Nc

  • Have you ever considered using AOI for your PCB requirements? 🤔 Automated Optical Inspection (AOI) is a technique used to ensure the flawless execution of PCB assemblies with unprecedented accuracy. Leveraging advanced optical technologies and sophisticated algorithms, AOI is designed to scrutinize the components on the surface of PCB assemblies with meticulous attention to detail. ✅ At the heart of AOI lies a complex system of high-resolution cameras and advanced optics. These cameras capture detailed images of the PCB assembly's surface, creating a visual representation that serves as the basis for thorough inspection. As the PCB assembly moves through the AOI machine, the cameras capture multiple images from different angles and lighting conditions, this multi-perspective approach enhances the system's ability to detect a wide range of defects with precision. 🎓 Discover our AOI processes at the link below. ⬇️ https://lnkd.in/eKVG4Pzh

  • Have you taken a look at our Box Build Services? 👀 What is Box Build? 🤔 Box Build, also known as System Integration or Turnkey Assembly, is the final and crucial phase in PCB manufacturing where the assembled PCB is integrated into a complete electronic system or device. This all-encompassing process involves the assembly of various components such as PCBs, cables, connectors, and mechanical enclosures, resulting in a fully functional and ready-to-use electronic product. What does our Box Build service include? 🤔 As part of Pulsar Manufacturing's service for the complete build of electronic products, we provide box-build assembly for sub-systems and modules as well as for full product integration into an outer case or metal or plastic case or enclosure. Working with several sheet metal and plastic moulding companies, Pulsar Manufacturing can assist with advising and building the complete unit assembly as well as 3D printing prototypes before tooling costs are incurred in the final design build. Discover our Box Build Service in more detail at the link below. ⬇️ https://lnkd.in/dkSjY6sY

  • We're taking a closer look at our Encapsulation service, so lets start with the obvious question.... What is Encapsulation? 🤔 Encapsulation, also known as potting is the process of encasing the printed circuit board (PCB), or parts of it, in a resin. This protective resin serves multiple purposes, including shielding sensitive electronic components from environmental factors, enhancing durability, and improving resistance to mechanical stress. 🎓 Key Advantages of Encapsulation: ⬇️ 1) Environmental Protection ✅ Our advanced encapsulation shields your PCB from moisture, dust, and other environmental elements, ensuring optimal performance even in challenging conditions. 2) Chemical Resistance ✅ The protective resin provides resistance to chemicals, preventing damage from exposure to corrosive substances and enhancing the longevity of the PCB. 3) Vibration and Shock Absorption ✅ Encapsulation acts as a buffer against vibrations and shocks, safeguarding delicate components from the mechanical stress that can occur during the PCB's lifecycle. 4) Improved Thermal Performance ✅ Our encapsulation solutions contribute to better thermal management, dissipating heat efficiently and preventing overheating that could compromise the performance of your PCB. 5) Enhanced Reliability ✅ By encapsulating your PCB, you enhance its overall reliability, reducing the risk of component failure and ensuring consistent functionality. Discover Encapsulation for yourself at the link below. ⬇️ https://lnkd.in/esvVgVqG

  • Time for another featured service highlight, this time we are looking into our Conformal Coating. 👀 📢 You may well be wondering to yourself, what is Conformal Coating? Well we are here to answer that! Conformal coating is a protective, breathable coating of thin polymeric film applied to printed circuit boards. Conformal coating is typically applied at 20-25μm thickness, and designed to protect against moisture and other harsher conditions. Conformal Coating is now considered standard practice in PCB assembly and is applicable across a wide array of different industries. 🎓 Conformal Coatings can prevent problems with printed circuit boards such as the ingress of dirt, moisture, dust, can help to protect your PCB against rust, abrasion, chemical damage, mechanical stress, and vibration. All of this helps to extend the life of your product, and reduce failure rates. 👍 ✅ Discover our Conformal Coating service at the link below. ⬇️ https://lnkd.in/dnjAF976

  • Have you ever considered the use of Through Hole Assembly for your PCB manufacturing requirements? 🤔 With over 25 years of industry experience, the team at Pulsar Manufacturing are highly skilled and knowledgeable, all workmanship is certified to IPC-610 standards, and all Inspectors and Production Engineers are IPC-A-610 certified specialists. Ensuring that your product is of the highest quality, every time. 👍📢 Advantages of our Through-Hole Assembly service: 1) Mechanical Stability ✅ Through-hole assembly provides exceptional mechanical stability, making it suitable for applications where components may undergo mechanical stress or vibration. This robust connection ensures the longevity of the PCB. 2) Ease of Manual Repairs ✅ In the event of a faulty component, Through-Hole Assembly allows for relatively easy manual repairs or replacements. Technicians can desolder and replace individual components without the need for specialized equipment. 3) High Current and Heat Resistance ✅ Components secured through Through-Hole Assembly can handle higher current loads and exhibit better resistance to heat compared to some surface-mount counterparts. This makes it a preferred choice for applications with demanding electrical requirements. 4) Ideal for Prototyping ✅ Through-hole assembly is often favoured in prototyping and small-scale production runs. Its adaptability and ease of modification make it conducive to the iterative development process. Discover Through Hole Assembly at the link below. ⬇️ https://lnkd.in/eGZQ7mtF

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