AVT Reliability Inc

Last week our team visited the west coast to set up a pilot on a ferry operator vessel’s and onshore terminals where they will test out our Next Generation Machine Sentry software and hardware to allow them to carry out condition monitoring and maintenance routine inspections, we will keep you updated with this one shortly….. #machinesentry #marine #conditionmonitoring

Our Thoughts with Those Affected by Hurricane Milton and Helene. Our hearts go out to everyone impacted by these events, including our staff members and their families based in Florida. As many of you know, this unfortunate situation also led to the correct decision by the SMRP to cancel the 2024 conference at this time. We were looking forward to attending our first SMRP event this week, and we continue to monitor any updates on future rescheduling. In the meantime, if you are located outside of the Florida region and are interested in discussing topics such as asset management, reliability, condition monitoring, training, or our Machine Sentry solutions, we would be happy to arrange a meeting. We’re ready and willing to travel to you in order to better understand your needs and help you achieve your goals. Please don’t hesitate to reach out—we look forward to connecting with you. #SMRP2024 #Reliability #ConditionMonitoring #AssetManagement #MachineSentry

It was a great day spent with one of our clients at their North American Maintenance Management meeting, with all plants in attendance. We spent the morning presenting our Reliability Performance Model "RPM" and then carried out a quick audit breakout session. During this session, the attendees split into teams and assessed where they felt each plant was in 28 asset management areas. The results were excellent and provided the plants and leadership with guidance on where to focus next in the journey to achieve greater asset management. Our second session focused on how to transition from reactive/time-based maintenance to the next steps of condition-based maintenance and to start the maintenance optimization process. Thank you to the team for welcoming us along! Are you looking to understand where you sit within your asset management program today and areas for next steps? Get in contact with Shaw Hiestand Theo Hoberstorfer Lee McFarlane

𝗦𝗼𝗰𝗶𝗲𝘁𝘆 𝗼𝗳 𝗠𝗮𝗶𝗻𝘁𝗲𝗻𝗮𝗻𝗰𝗲 𝗥𝗲𝗹𝗶𝗮𝗯𝗶𝗹𝗶𝘁𝘆 𝗣𝗿𝗼𝗳𝗲𝘀𝘀𝗶𝗼𝗻𝗮𝗹𝘀 - 𝗦𝗠𝗥𝗣 𝘏𝘢𝘭𝘭 𝘞𝘈2 𝘍𝘰𝘺𝘦𝘳- 𝘖𝘳𝘢𝘯𝘨𝘦 𝘊𝘰. 𝘊𝘰𝘯𝘷𝘦𝘯𝘵𝘪𝘰𝘯 𝘊𝘵𝘳. 𝗙𝗶𝗻𝗱 𝘂𝘀 𝗮𝘁 𝗯𝗼𝗼𝘁𝗵 𝟱𝟮𝟳 7th - 10th October We are exhibiting at the 32nd annual conference for the Society of Maintenance and Reliability Professionals at the Rosen Centre Hotel and Orange County Convention Center in Orlando, FL. The conference offers a unique platform for learning, sharing insights, and networking with peers from across the globe. Last year, SMRP hosted more than 1,260 attendees from 48 states and 19 countries and over 130 exhibitors representing various industries, including automotive, manufacturing, oil and gas exploration and refining, mining, power generation, pharmaceuticals, and food processing. This year is set to be bigger and better than ever! Our team of experts from both AVT Reliability Inc and AESSEAL Inc. will be on hand to share their knowledge and insights across topics that include, maintenance, reliability, troubleshooting, instruction on emerging designs, technology, and best practices that include case studies with real-world relevance on problems solved and lessons learned. Come and meet Tiffany Parrott, Lee McFarlane, Lisa Ladd, Dylan Nickerson, CJ Keller, Andrew Lynskey and Shaun Garcia 𝘿𝙤𝙣'𝙩 𝙝𝙖𝙫𝙚 𝙖 𝙩𝙞𝙘𝙠𝙚𝙩 𝙮𝙚𝙩? Register to attend the conference here 👉 https://lnkd.in/eFGJaqtn #exhibition #businessnews #reliability #networkingevents #SMRP2024

Unlock Advanced Diagnostics with Our Machine Sentry Suite. This week, we’re wrapping up our series by showcasing two advanced field hardware systems that integrate seamlessly with the Machine Sentry Suite, offering enhanced diagnostic capabilities and deeper insights into machine condition. We take pride in collaborating with technology partners who share our ethos at AVT Reliability, and together, we've built solutions that enable unparalleled machine diagnostics. Machine Sentry Online (MSO) Our MSO system provides unmatched flexibility by utilizing standard wired industry sensors, which connect to a data acquisition system featuring a fully web-enabled platform. With advanced diagnostic tools such as rotor dynamics (Orbit, Bode, Polar, Shaft Centreline) and standard spectrum analysis (including full, waterfall, and trends) MSO delivers a comprehensive solution. The system boasts a 4GB onboard storage, advanced alarms, a customizable dashboard, and can integrate with client DCS systems via multiple protocols. One of MSO’s standout features is its two-tier data handling. Data is first collected onboard for rapid, frequent sampling, and then stored long-term on the Machine Sentry platform. From turbo machinery (offering cost-effective conversion of protection panels to modern technology) to critical assets like fans, drives, pumps, etc. With Ethernet, Wi-Fi, and cellular connectivity options, the system can be accessed through any web browser, offering a world-class solution at an unbeatable price. Motor Condition Monitoring (MCM) MCM technology, although not new, is experiencing renewed interest due to its affordability and ease of installation. Over the decades, MCM systems have evolved, with varying levels of implementation difficulty and software capabilities. Our chosen partner stands out by offering superior ease of use and installation. MCM supports both rotating and static electrical equipment and uses voltage and current sensors on supply systems to detect not only electrical parameters but also various fault modes and energy efficiency performance. The MCM software provides in-depth failure mode analysis, alarm notifications, and severity indexes directly linked to the Machine Sentry Suite for seamless long-term monitoring and oversight. Unlike many systems, MCM requires no learning modes, thanks to its advanced mathematical model and we can back this by AVT Reliability’s case studies that prove its effectiveness. If you’d like a demo of these systems or want to explore how they could enhance your asset management program, feel free to get in touch Shaw Hiestand Theo Hoberstorfer Lee McFarlane We hope this series has demonstrated how our class-leading Machine Sentry software, hardware, and wider capabilities. We want our clients to be able to take the right data to take actionable steps that help them identify, schedule, and execute the right maintenance at the right time, enabling a truly condition-based maintenance strategy.

Exploring the Origins of Machine Sentry Mobile 2 and Fixed 2: A Journey of Innovation. In our fourth post this week, we’re diving deeper into two of our flagship products, Machine Sentry Mobile 2 and Machine Sentry Fixed 2. While these represent the latest advancements in our technology, where did it all begin? As mentioned in Monday’s post, our goal with Machine Sentry was to revolutionize route-based vibration monitoring. Traditional systems relied on bulky legacy vibration analyzers with cumbersome wired sensors, short battery life, and long processing times. We knew there had to be a better way. Machine Sentry Mobile 1: The Beginning In 2015, we launched our first solution, Machine Sentry Mobile 1. It introduced Bluetooth pairing with Android devices, allowing operators to capture single or tri-axis vibration data and non-contact temperature readings. The device turned any smartphone or tablet into a powerful, fast data collector—up to five times faster than traditional analyzers. It enabled users to: Easily take three-axis or single-axis data Measure casing temperatures Power ICP accelerometers via a 4th input Perform real-time visual inspections Analyze on the spot and compare current to past data All of this is at a fraction of the cost of legacy analyzers, with the bonus of being Hazerdous-certified for safe use in hazardous environments like O&G and Chemicals. Machine Sentry Mobile 2: Building on a Legacy Today, our Machine Sentry Mobile 2 takes everything that made the first version great and improves on it, all while maintaining the same accessible price range. We’ve removed the internal rechargeable battery (thanks to advances in technology), enhanced Bluetooth communications, and increased certifications for hazardous environments. It’s efficient, easy to use, and excels at routine vibration monitoring. Machine Sentry Fixed 2: Meeting Client Demands Our second major product, Machine Sentry Fixed, emerged in response to client demands back in 2018. Clients wanted a solution for hard-to-reach or intermittently running assets, particularly those with known failure modes that required close monitoring. So, we built MSF from the ground up with: Hazardous area certification Internal storage (no reliance on networks or gateways) Tri-axial vibration measurement Standard battery with extended communication range Industry-leading vibration capabilities at a highly competitive price Today, MSF2 is the go-to device for both route-based and gateway data collection, featuring a 64g selectable accelerometer, machine running detection, and IP and hazardous ratings that make it stand out in the market. Why Settle for Less? So why limit yourself to hardware companies that rely solely on gateways or single-technology platforms? Want to learn more or challenge us? Let’s talk! https://lnkd.in/gxrG-5s

A Critical Focus in Asset Management: Lubrication Management is Update 3 of this week. In 2024, it’s surprising that one of the most vital areas of asset management, Lubrication Management, is still often overlooked in many industries. If you’re investing in reliability improvements, this area we believe deserves your attention the most! At AVT Reliability, our Machine Sentry® software suite leads the industry with advanced Lubrication Management capabilities. It offers everything you need to efficiently control and manage lubrication processes, including scheduling, stock checks, a grease wizard calculator, and more. Key features include: Frequency, quantity, lubricant types, and usage alarms are all customizable down to the individual point level. Allocation of tasks can be given to specific users. Import and trending of oil analysis data, with customizable alarms for wear debris, contaminants, and additives. Our software aligns with ISO 14224, ensuring accuracy and consistency across your lubrication management efforts. With an intuitive structure, you can easily navigate the system, attach images, and access machine OEM manuals at the point level. Key Benefits: Lubricant Pricing & Usage Tracking: Quickly identify savings through effective lubrication management. Color Coding: Unique color assignments for each lubricant, displayed in reports, make it easy to organize your lube room and equipment. Grease Wizard Tool: Calculate the correct lubrication quantity and frequency for individual bearings, considering factors like temperature, humidity, contamination, and vibration. If you’re using Machine Sentry® for condition monitoring, vibration, and temperature data are automatically integrated into the wizard. Additionally, Machine Sentry® stores all your Health & Safety Information in one secure, accessible place—Risk Assessments, SDS (Safety Data Sheets), TDS (Technical Data Sheets), and more. Set schedules for reviewing these documents, ensuring you’re always audit-ready. Monitor essential KPIs and schedule compliance right from the dashboard. When more detailed insights are needed, the reporting suite provides customized reports on lubricant usage, stock levels, and asset health. Curious to see it in action? Contact Shaw Hiestand Theo Hoberstorfer Lee McFarlane for a Machine Sentry® Lube Module demo!

For our second area this week we will discuss unlocking missed opportunities by standardizing Inspections & Operator-Led Reliability Programs with Machine Sentry® Standardizing inspections and operator asset care is key to eliminating missed opportunities in asset management. When data is spread across multiple systems, insights can be lost. That’s where Machine Sentry® steps in, integrating inspections into a single, powerful platform. Our web-based software links seamlessly with Android devices, including those in hazardous environments like Chemical and Oil & Gas facilities. With customizable asset inspection templates, your operations and maintenance teams can perform inspections as standalone tasks or as part of larger activities such as lubrication or vibration data collection. Key Features: Customizable Inspection Routes: Easily create, schedule, and track inspections with RFID or barcode asset identification, reducing errors and boosting efficiency. Seamless Integration: Our system works with your asset management strategy, allowing notes, photos, and work notifications to be captured on-site, in real time. Flexible Route Creation: No need for pre-configured paths, create ad-hoc routes and off-route measurements as needed. Powerful Reporting: Program compliance and reports are available within the web system, providing maintenance and reliability teams with a clear, actionable view of asset conditions. Why Machine Sentry®? At AVT Reliability, we believe in the value of combining human expertise with innovative technology. While some other systems rely solely on wireless sensors and single software technology, we ensure that people are still at the heart of the process, visiting the assets at the right time with the right strategy. Want to learn how Machine Sentry® can revolutionize your inspections and reliability program? Contact us today for a personalized demo! Make contact with Shaw Hiestand Theo Hoberstorfer or Lee McFarlane

From Vision to Innovation: The Journey of Machine Sentry® This week, first up we are diving into the origins of Machine Sentry, which began over 15 years ago. In 2009, we set out to develop a web-based vibration software package that could match the functionality of legacy software, but with the added flexibility of a web-based platform. Our goal? To simplify database creation using ISO 10816 component templates and offer clients easier access to their data without the need for expensive product support plans or upgrade fees that many suppliers still require today. Key challenges we aimed to address included: No more reliance on client IT teams to upgrade software via onsite servers. Simplifying data sharing across cross-functional teams with embedded KPIs and scheduling. Making asset health data easily accessible, without the need for additional costs or cumbersome processes. We also tackled one of the biggest hurdles: transitioning from Word and Excel-based reporting to a streamlined reporting system that generates reports on the spot. It’s astonishing that many programs still operate on outdated methods! Since 2009, our vibration software has evolved significantly. Here’s how it works: We capture vibration data as raw time waveforms, this approach speeds up data collection, no more standing around waiting for slow hardware to finish calculations. It also allows analysts to process data with a range of techniques, from acceleration and velocity and “Impacting” demodulation. Our software now offers: Flexible, customizable dashboards, Full cursor suites, Embedded bearing catalogs and fault frequency identifiers, Signal filters, and statistical alarms. Tools like waterfall plots, band alarms, and more, everything a professional analyst needs. Automated Diagnostics with ADA In 2016, we took a giant leap forward. We brought together our top experts (CAT IVs and Technical Authorities) and developed an algorithm to automatically analyze vibration data using standard vibration theory, without the need for learning periods. This innovation, ADA (Automated Diagnostic Assistant), empowers non-experts to diagnose issues like: Bearing failures (stages 2, 3, or 4), Unbalance, misalignment, bent shafts, and resonance, Gear tooth wear, backlash, and more Next-Generation Machine Sentry: Faster, Smarter, More Customizable! Our latest upgrade has pushed Machine Sentry even further ahead. The software is faster and more responsive, with statistical alarms computing ten times quicker. Signal processing now happens directly in your browser, greatly improving performance. New features include: Customizable system settings for language, timezone, dark/light modes, and vibration units. Enhanced data accessibility with fully customizable formats and a bulk update feature. Over 30 widgets for personalized, site-specific, and global dashboards. Machine Sentry® has come a long way since 2009, and we’re excited about the journey ahead!

𝗦𝗼𝗰𝗶𝗲𝘁𝘆 𝗼𝗳 𝗠𝗮𝗶𝗻𝘁𝗲𝗻𝗮𝗻𝗰𝗲 𝗥𝗲𝗹𝗶𝗮𝗯𝗶𝗹𝗶𝘁𝘆 𝗣𝗿𝗼𝗳𝗲𝘀𝘀𝗶𝗼𝗻𝗮𝗹𝘀 - 𝗦𝗠𝗥𝗣 𝘏𝘢𝘭𝘭 𝘞𝘈2 𝘍𝘰𝘺𝘦𝘳- 𝘖𝘳𝘢𝘯𝘨𝘦 𝘊𝘰. 𝘊𝘰𝘯𝘷𝘦𝘯𝘵𝘪𝘰𝘯 𝘊𝘵𝘳. 𝗙𝗶𝗻𝗱 𝘂𝘀 𝗮𝘁 𝗯𝗼𝗼𝘁𝗵 𝟱𝟮𝟳 7th - 10th October We are exhibiting at the 32nd annual conference for the Society of Maintenance and Reliability Professionals at at the Rosen Centre Hotel and Orange County Convention Center in Orlando, FL. Our team of experts from both AVT Reliability Inc and AESSEAL Inc. will be on hand to share their knowledge and insights across topics that include, maintenance, reliability, troubleshooting, instruction on emerging designs, technology, and best practices that include case studies with real-world relevance on problems solved and lessons learned. Come and meet Tiffany Parrott, Lee McFarlane, Lisa Ladd, Dylan Nickerson, CJ Keller,  Andrew Lynskey and Shaun Garcia This show will be an excellent opportunity for improved knowledge, skill enhancement, and the fostering of valuable professional relationships. 𝘿𝙤𝙣'𝙩 𝙝𝙖𝙫𝙚 𝙖 𝙩𝙞𝙘𝙠𝙚𝙩 𝙮𝙚𝙩? Register to attend the conference here 👉 https://lnkd.in/dBFVcZYx #exhibition #businessnews #reliability #networkingevents #SMRP2024