Banner Engineering

Challenge: Illumination during Final Inspection A leading automotive manufacturer faced challenges with inconsistent lighting, missed defects, and worker eye strain during vehicle inspections. Their existing lights did not meet the required light levels and were difficult to install and maintain, leading to production delays. Solution: Installation of WLB72 Inspection Lights To address these issues, the manufacturer installed a configuration of 4’ and 8’ WLB72 Inspection Lights along the sides and ceiling of the inspection tunnel. These lights come fully assembled, including bracket and plug-in connections, and are designed for easy installation. The manufacturer also used the LCS10 controller to streamline the setup process. Read the full story: https://ow.ly/wy7H50SKht6 #AutomotiveInspection #IndustrialLighting #QualityControl #VisualInspection #LightingSolutions

In today's competitive manufacturing landscape, error-proofing and reducing cycle times are essential. Banner Engineering’s PTL110 Pick-to-Light devices, combined with eFlex Systems Process Control Platform, offer a top-tier solution. Featured Application: Hydraulic Pump Assembly Challenge: Error-Proofing Assembly Processes A hydraulic pump manufacturer faced issues with incorrect components causing rework. They needed a precise solution to improve accuracy and reduce cycle times. Solution: Installing eFlex's MIP System and Banner's PTL110s The manufacturer installed 50 PTL110 Pick-to-Light buttons with eFlex’s Manufacturing Integrated Platform (MIP). The PTL110’s bright, multicolor LEDs and easy-to-read displays guided assemblers to pick the correct parts, reducing errors and improving efficiency. The hydraulic pump manufacturer saw immediate returns, saving time and reducing defects. Read the full story here: https://ow.ly/wlQI50SKfZW #PickToLight #PTL110 #eFlexSystems #ManufacturingExcellence

Class is in session! Learn how to give your light full control with Banner's Pro Series. Whether you need illumination, indication, or interaction, our family of Pro products enables advanced capabilities and control throughout your visual environment. Pro Capabilities Products Animations for Intuitive Indication The Pro Series programmable multicolor LED devices from Banner Engineering offer limitless possibilities for advanced indication. Utilize Banner’s Pro Editor Software, IO-Link, or PICK-IQ® for real-time communication across your factory. GIVE YOUR MACHINE A VOICE What is Pro? The Pro Series is perfect for advanced capabilities and flexibility beyond traditional factory lights. Whether you have discrete or protocol devices, the Pro Series uses Banner’s Pro Editor Software, IO-Link, or PICK-IQ® for real-time communication and visualization. Capabilities PRO EDITOR Software for Programmable Devices Create, save, and load pre-defined configurations easily. Customize colors and animations to match your process or branding and reprogram devices for clarity and simplicity. IO-LINK FOR DYNAMIC CONTROL Reduced Costs and Increased Efficiency IO-Link offers standardized wiring, remote configuration, and advanced diagnostics. Change device parameters from the control system, reduce downtime, and enhance machine availability. PICK-IQ® FOR ADVANCED ANIMATIONS Faster Response Speed and Simplified Programming PICK-IQ® maintains high speeds in large networks, offering advanced process statuses and LED control. Achieve high performance with simplified programming for medium to large installations. Explore how Banner’s Pro Series can transform your factory into a dynamic, responsive, and efficient visual environment: https://lnkd.in/gQK3buY8 #SmartFactory #LEDLighting #SmartFactory #FactoryAutomation #SmartManufacturing #IndustrialAutomation

It's new product day at Banner! Introducing the R95C HYBRID I/O MODBUS HUB. Design more efficient control systems with our latest innovation that combines both analog and discrete I/O in one device. Key Features: ✔️ Reduce system cost and installation time with four analog I/O, plus eight discrete I/O. ✔️ Maximize space with a compact, stackable design that offers greater flexibility in machine design. ✔️ Simplify wiring and installation by mounting directly on machines with IP67- and IP68-rated housing. Ready to upgrade your control systems? Discover more about the R95C Hybrid I/O Modbus Hub: https://ow.ly/pY6g50SJet2 Also, check out our previously released products: 👉 BL60 Bar Light https://ow.ly/hzps50SJemo 👉 K50Z Multipoint Sensor https://ow.ly/xJNy50SJemp 👉 Q90R Series Radar Sensor https://ow.ly/jVES50SJemq #ControlSystems #ModbusHub #IndustrialAutomation #SmartManufacturing

To achieve a truly efficient visual factory, the right products are essential. Banner Engineering offers a comprehensive range of solutions that ensure superior-quality illumination, clear status indication, and seamless operator interaction. Here’s a closer look at three of the product categories in our visual factory portfolio: LED Light Fixtures: Our industrial LED lighting products provide bright, energy-efficient illumination for various applications, including machine lighting, enclosure lighting, visual inspection illumination, and work cell lighting. These lights offer long-life, maintenance-free operation, making them ideal for demanding industrial environments. Learn More: https://ow.ly/9CV050SIjns Tower Lights: Preassembled and preconfigured multi-segment LED tower light indicators replace conventional stack lights, reducing assembly time and simplifying wiring. Available in various models, these tower lights can be customized with ac or dc supply power, audible output options, and quick-disconnect or pre-wired options. Explore Tower Lights: https://ow.ly/4FwE50SIjnr Indicators: Our LED indicators are available in a wide variety of bright, highly visible models, from daylight-visible to multi-color in one form factor. These indicators are designed for long-term use with a rugged design, requiring no additional protective box, which streamlines your supply chain by replacing many unique indicators with a few customizable models. View Indicators: https://ow.ly/hE8250SIjnq Banner Engineering’s dedication to innovation and quality is evident in each of these product categories. By integrating these solutions, you can create a visual factory that enhances productivity, reduces downtime, and ensures efficient operations. Stay tuned as we dive deeper into the features and benefits of each product in the coming posts. #LEDLightFixtures #TowerLights #IndustrialLighting #FactoryAutomation #FactoryProducts #VisualFactory

In the heart of every efficient and well-managed factory lies a seamless communication system. Banner Engineering’s concept of a visual factory revolves around this principle—where machines convey their status in real time, processes are transparent, and operators navigate through tasks effortlessly. By integrating visual cues such as LED indicators and tower lights, operators can quickly detect and address issues, significantly reducing downtime and increasing productivity. A visual factory leverages real-time data and visual alerts to empower operators to respond promptly to any disruptions. This proactive approach minimizes troubleshooting time, ensuring smooth and continuous production. With Banner Engineering’s innovative lighting and indication products, you can create a factory environment that not only enhances visibility but also drives operational excellence. Let's illuminate the path to a more productive and efficient future. Check out our brochure to step into the visual factory, download now: https://ow.ly/ByYv50SHmGK #VisualFactory #IndustrialAutomation #LEDIndicators #TowerLights

Our heavy-duty Type 4 Safety Light Curtains are designed to enhance safety and efficiency in your robotic applications. Check out the key features: 🔹 Optimized Auto Cascade: Save on installation and setup time. 🔹 Resolution Options: Choose between 14- and 30-millimeter resolution for varied safety protection needs. 🔹 Zone Indication & Weak Beam Strength Indicators: Reduce commissioning time and identify maintenance needs quickly. 🔹 Muting Accessories: Refine system design and installation for optimal performance. 🔹 Flexible Mounting: Endcap mounting and center mount brackets for greater installation flexibility. Ensure top-tier safety and streamline your processes with the S4B Safety Light Curtain. Learn more about how our solutions can protect and optimize your robotic cells: https://ow.ly/wLH750SGo8n #Robotics #Safety #Automation #LightCurtain #RoboticSafety #IndustrialAutomation #MachineSafety #FactoryAutomation

Enhance your robotic solutions with the Banner Engineering Q2X Sensor! Seen here in an end-of-arm tooling application, our Q2X Laser Measurement sensor offers precision and versatility. Here's why it's a game-changer: 🔹 Compact & Light-Weight: Perfect for seamless integration on robotic arms. 🔹 Distance Measurement Technologies: Utilize advanced Laser, Radar, and Ultrasonic technologies. 🔹 Absence/Presence Detection: Reliable photoelectric sensing for accurate detection. 🔹 I/O and Communication: Basic, discrete and analog I/O models for enhanced data and diagnostics. Learn more about the Q2X product: https://ow.ly/Ruen50SFBsb #Robotics #Automation #Sensors #PhotoelectricSensor #SensorTechnology #IndustrialAutomation #RoboticSolutions #IoT #Manufacturing

Discover how IRIS Factory Automation revolutionized their packaging systems with Banner's cutting-edge solutions, featuring the WLS15 and WLS28 strip lights. Challenge: Enhancing lighting & safety in palletizing systems. Solution: IRIS leveraged Banner's advanced products, integrating seamless lighting and safety enhancements into their HMI system. Outcome: Boosted efficiency & safety! Operators now effortlessly manage multiple lines, ensuring a smooth and safe production process at every stage. Learn more about these game-changing products: https://ow.ly/3Hza50SAJM2 #Innovation #Automation #Safety #Engineering #FactoryAutomation #PackagingSystems #PalletizingSystems #HMIIntegration #IrisFactoryAutomation #AutomationInnovation #Robotics