Banner Engineering

📚 Class is in Session: The Basic Ingredients to Determine ROI for Your Predictive Maintenance Program When implementing a Predictive Maintenance (PdM) program, understanding the return on investment (ROI) is crucial. Let's break down the essential components you need to consider: 1️⃣ Assets in Your PdM Program: Start by identifying the assets that are most critical to your operations. These are the assets that will likely benefit the most from predictive maintenance, helping you prevent unexpected failures and costly downtime. 2️⃣ Downtime, Labor, and Part Costs: Once you've pinpointed your key assets, it's time to quantify the costs associated with their downtime. Consider the impact of lost productivity, maintenance labor costs, and replacement part expenses. Understanding these figures is essential to building a solid case for your PdM program. 3️⃣ Investment in PdM Solution: Remember, you don't have to overhaul everything at once. We've shown that you can start small, implement a pilot program, and prove out these ideas before scaling up. This approach minimizes risk while maximizing potential gains. 🔑 Think Big. Start Small. Scale Fast. With the right strategy, your PdM program can deliver significant ROI, ensuring that your operations remain efficient and cost-effective. Speak with a predictive maintenance expert today: https://ow.ly/Qsys50Ta7gr #PredictiveMaintenance #ROI #IndustrialAutomation #MaintenanceStrategy

It's new product day at Banner! Introducing the R95 I/O Junction Block—the latest solution to easily and quickly distribute I/O in industrial environments. With its compact design, this powerful tool allows you to connect sensors, valves, and lights to one of eight M12 connectors, streamlining your processes. Features: • Distribute I/O with ease via a homerun cable and 8 M12 connectors • Intuitive wiring diagram aids troubleshooting • Compact design (95 mm x 50 mm) for tight spaces • IP67-rated overmolded body for harsh environments • Models with LEDs offer diagnostic capabilities for easy signal and power status checks • Available with M23 connections for added protection Whether you're dealing with discrete or analog I/O types, the R95 I/O Junction Block delivers performance you can count on. Learn More: https://ow.ly/1FsF50TfPT0 Also, check out our previously released products: 👉 R95C Hybrid I/O Modbus Hub https://ow.ly/wGiZ50TfPT3 👉 BL60 Bar Light https://ow.ly/c0n950TfPT2 👉 K50Z Multipoint Sensor https://ow.ly/7Wgs50TfPSZ #NewProduct #AutomationSolutions #IndustrialAutomation #Engineering

To ensure your operations run smoothly, it’s essential to have the right components in place for monitoring your critical assets. Here are some options from Banner: 🔵 QM30VT2 Vibration & Temperature Sensor: Ideal for monitoring vibration and temperature to detect bearing failure, misalignment, loose mounting, and failing couplings before they lead to downtime. 🔵 S15C-CT-MQ Current Transformer: Monitors overall motor health, detects bearing problems, load changes, and electrical faults, helping you maintain efficient motor operations. 🔵 Thermistor S15C-TMS-MQ: Monitors temperature to prevent general overheating, lubrication issues, and maintain hydraulic system health. 🔵 BWA-PRESSURE-SENSOR-3000 & S15C-U-MQ Signal Converter: A reliable choice for monitoring pressure, ensuring optimal pump or compressor performance, load changes, and system integrity. 🔵 IIoT Controller (DXMR90-X1): Connects your monitoring sensors and routes data directly to the cloud, ensuring seamless integration and data flow. 🔵 Banner Cloud Data Services: Visualize sensor data from anywhere, set alarms and warnings to trigger notifications, and use user-defined dashboards tailored to your specific needs. Selecting the right components is just the start. With Banner’s IIoT solutions, you can connect, monitor, and manage your assets from anywhere, ensuring you’re always one step ahead of potential issues. Explore these products and more to keep your operations running efficiently. https://ow.ly/9SeL50T9Yu9 #PredictiveMaintenance #AssetMonitoring #IIoT #CloudData #IndustrialAutomation

Predictive maintenance is about more than just monitoring—it's about having the right tools to turn data into actionable insights. 🎯 Check out this video to see how you can transform your maintenance approach with these powerful solutions: 1️⃣ Asset Monitoring Gateway: An all-in-one system that integrates seamlessly into your operations, providing comprehensive visibility into asset health. Learn More: https://ow.ly/AWGF50T9i2U 2️⃣ Snap Signal: The modular solution that allows you to capture and convert machine data for predictive maintenance, no matter the existing setup. Learn More: https://ow.ly/3KJY50T9i3i Explore these products and discover how you can minimize downtime and maximize efficiency. #PredictiveMaintenance #AssetMonitoring #Operations #IndustrialAutomation

Maintenance strategies can make or break your operational efficiency. Here’s how they stack up: 🔴 Reactive Maintenance: This approach runs your assets to failure and then reacts. The result? Inevitable unplanned downtime and costly repairs. 🟡 Preventative Maintenance: Regular checkups and upkeep help avoid sudden breakdowns, but it still leads to periodic unplanned downtime. 🟢 Predictive Maintenance: The game changer. By monitoring the health of your equipment and predicting potential degradation over time, you can schedule maintenance precisely when it’s needed—minimizing unplanned downtime and maximizing productivity. Are you ready to move from reactive to proactive? Discover how our solutions can help you transition to predictive maintenance and keep your operations running smoothly. 👉https://ow.ly/vq1w50T9hg7 #PredictiveMaintenance #IndustrialAutomation #Operations #AssetMonitoring

Radar for Collision Avoidance! From preventing accidents in heavy machinery to ensuring safe navigation in autonomous vehicles, radar technology is revolutionizing collision avoidance across industries. 🌐 Explore the many applications and discover how Banner Engineering's radar solutions can be customized to meet your unique needs: https://ow.ly/2afJ50T94cP #Radar #CollisionAvoidance #IndustrialAutomation #Sensors

Easily view fill levels when and where you need to. This tank level monitoring solution combines powerful IO-Link technology with Banner Cloud Data Services to provide seamless communication and control. Real-time fill levels are communicated visually through IO-Link-enabled strip lighting, while remote monitoring is made simple with our cloud software. Optimize your tank monitoring process with our reliable, integrated solution. Learn More: https://ow.ly/OSox50T91f8 #TankMonitoring #RemoteMonitoring #IndustrialAutomation #IndustrialIoT #SmartSolutions #Radar #Sensors

Accurate vehicle detection is vital for maintaining productivity and safety at busy loading docks. Traditional sensors may struggle in changing weather or with varying vehicle sizes, leading to costly inefficiencies and potential hazards. But with Banner Engineering's Q90R2 radar sensor, these challenges are a thing of the past. Check out this application: 🔗 https://ow.ly/m1Rr50T51sK #Radar #LoadingDocks #VehicleDetection #IndustrialAutomation #Sensors

Class is in Session! 🎓 Today's lesson: 10 Things You Should Know About Radar Technology Radar isn't just another sensing technology—it's a game-changer for automation. Whether you're dealing with extreme environments, challenging surfaces, or need reliable long-range detection, radar sensors from Banner Engineering have you covered. Here’s what you need to know: 1️⃣ Operates flawlessly in harsh conditions—extreme temperatures, dirt, dust, and sunlight are no match. 2️⃣ Recognizes both moving and stationary objects. 3️⃣ Ignores surface color or finish—detects anything from matte black to glossy surfaces. 4️⃣ Works just as well indoors as it does outdoors. 5️⃣ Different frequencies offer unique advantages—choose the right one for your application. 6️⃣ Avoids cross talk issues common with other sensor types. 7️⃣ Detects objects through plastic or glass, even if they're dirty or opaque. 8️⃣ Focuses on the primary target while ignoring distractions. 9️⃣ Measures and detects over long distances. 🔟 Not thrown off by varying shapes and surfaces—perfect for complex environments. Want to master the subject? Check out our latest blog: “The Reliable, Environment-Resistant, All-Around Automation Sensing Solution” and see how radar technology can transform your automation systems, from ensuring accurate hopper levels to preventing vehicle collisions and more. 🔗 https://ow.ly/6J1T50T4qFs #Radar #Automation #IndustrialAutomation #Sensors

Accuracy and reliability are crucial when it comes to tank level measurements, and that’s where Banner’s industry-leading radar sensors shine. Whether you're dealing with liquids or dry materials, our sensors provide real-time, precise measurements that help you optimize material usage, streamline supply chain management, and avoid costly disruptions. 🔗 Explore these specific applications: Tank Level Measurement in a Car Wash https://bit.ly/3AF7K5I Bring In IO-Link Sensor Data for Tank Level Applications Wirelessly https://bit.ly/4dX0gK9 Measuring Hopper Fill Levels with Radar https://bit.ly/3yLC5is Level Monitoring in a Plastic Tank https://bit.ly/3yVopRW Choose Banner radar sensors to ensure your processes run smoothly and efficiently. From adding new sensors to upgrading existing systems, our broad portfolio has the perfect solution for your needs. #Radar #TankLevelMonitoring #AutomationSolutions #RealTimeData #Sensors