BQC Foundry

Design improvements and cost optimization are key in a new project launch, but how often do you check ongoing projects for efficiencies and savings? Existing projects can still benefit from design, tooling, and quality reviews, resulting in a higher-quality product at a lower cost. Consider BQC Foundry for a review that improves quality and efficiency, not just savings. Contact us to enhance your casting processes.  https://lnkd.in/gz6wRcn6

Independence Day is about honoring the freedom, hard work, and innovation that define America. We're proud to play a part in crafting high quality aluminum castings for the industries that keep our country going.   As you enjoy the festivities, know we’re here, committed to your success with every mold and casting.   Have a wonderful Fourth of July filled with pride and celebration!

💬 “High quality moulds with miniscule amounts of mismatch means our castings have a very thin parting line,” says Brandon Boose, VP of Operations at BQC Foundry. “There’s far less fettling and grinding required to satisfy our clients’ surface finish requirements which has reduced our labor costs significantly.” “In the old equipment, we would have to put sand in the cope wherever there were pockets,” continues Brandon. “With the DISA MATCH, we just blow the mould. It’s impressive on the intricate pattern designs that we struggled with before too, that’s got a lot easier for us.” Read more about the measurable benefits that BCQ has achieved 👉 https://lnkd.in/dnXAqZSn #foundry #moulding #castings

CASE STUDY: SURFACE POROSITIES IN CAST ALUMINUM  We’ve taken significant steps to tackle surface porosities in cast aluminum products made with green sand casting. Many foundries see this issue as an unavoidable by-product, but we saw an opportunity for improvement. We worked with our casting simulation supplier to study porosity formation using simulation modeling in our newest case study.     Surface Porosities in Cast Aluminum Green Sand Products  Author: Paul Snyder, Engineering & Quality Manager    Key Findings  - There is a linear relationship between the solidification time and the amount of hydrogen diffused into the casting's surface.  - Reducing the reactivity of the melt through the reduction of strontium (Sr) Parts Per Million (PPM) can limit the amount of hydrogen diffusion without the use of mold chillers.  - The use of mold chillers promotes a more aggressive solidification rate in areas with extended solidification times created by the casting design.  - Unsightly surface porosity is most effectively remedied through a combination of mold chilling and a lower Sr PPM.    We thoroughly vetted our findings and solved a problem that one of our top customers struggled with for 14 years at another foundry. BQC stops at nothing to produce high-quality castings while solving customer concerns.    For more detailed insights and technical data, see the full case study. Read Now: https://lnkd.in/gEpyM4Bv

As BQC continues to look towards the future and how we want to continue our drive in supporting our customers, new HAAS CNC machines continue to be added to the mix. The VM-3 was brought on to support the new work growth with space to be able to add another HAAS CNC machine in the very near future, as we look to adventure into fully machined parts....stay tuned!

Precision Mold Making with our New Haas CNC Machines    BQC Foundry has taken our industry-leading VF Series machine and configured two machining centers specialized for mold making, tool & die work, and other high-precision applications. These advanced CNC machines not only enhance our production efficiency but also improve the work life of our team, fostering skill development and job satisfaction.    What’s new?  Reduced tooling lead times  Improved tooling finishes  Enhanced flexibility for tight deadlines    BQC Foundry continues to push the metal casting industry forward with casting simulation, high-speed subtractive machining, additive manufacturing methods, and a forward-thinking outlook.    Discover how our advanced capabilities can support your project.  Learn More: https://lnkd.in/gS23DzrD 

5th-grade students experienced metalcasting in their own #FoundryInABox class with BQC Foundry! About 200 students were guided through the sand casting process, where they saw metal poured into molds. On one side of their casting is BQC Foundry’s logo, and on the other is ELCO’s logo.   Investing in the future of foundries doesn’t stop with new technology. Thank you to our team and our community for showcasing metalcasting to our local schools! We are proud of our relationship with local organizations such as ELCO School District. ELCO’s STEM program goes above and beyond to empower young minds to pursue careers in manufacturing.

Ready, Set, Cast!   We’ve expanded our casting capacity to bring your projects to life. Our upgraded operations and machinery are ready to support your projects, big or small, with the precision and quality you expect.   From detailed pieces to large-scale endeavors, our expert team is here to bring your vision to life.   Contact Us: https://lnkd.in/gTwn9R6r

Facing challenges with your aluminum castings? You're not alone.   High scrap rates, porosity, and inefficiencies are all too common, eating into profits and quality. Our case study, led by Paul Snyder at BQC Foundry, reveals how we turned common casting challenges into an opportunity for unmatched efficiency and quality.   Highlights from the Case Study Increased Casting Yield: Achieved a substantial yield increase across many product lines, with yield percentages consistently in excess of 60%. Improved Quality: A Significant reduction in subsurface porosity and enhanced material properties has been realized, ensuring superior product performance. Production Efficiency: Molding rates where direct-feeding sleeves were applied have increased up to 5 times, coupled with scrap reductions of up to 2%.   Dive into our detailed exploration of alternative feeder applications in automated green sand molding. Discover how our innovative solutions, backed by rigorous testing and simulation modeling, can elevate your production.   Read the full study here: https://lnkd.in/g8jjwUGH

Great feeling finally being away from propane!