Convergence Controls, A Tetra Tech Company

🎉 Success Story: Wastewater Treatment Facility Headworks Modernization A regional wastewater treatment facility faced significant downtime due to a legacy PLC processor failure at their headworks. They partnered with Convergence Controls, a Tetra Tech Company, to modernize their controls with minimal downtime (under 1 hour). 📋 Our Approach: • Conducted thorough Front-End Engineering Design (FEED) • Offered two solutions: low-risk two-stage approach or full system cutover • Clearly defined scope and risk comparison 🛠 Engineered Solution: 🖥️Phase 1 – Engineering and Design: Developed detailed drawings for SLC 500 controller to CompactLogix 5380 modernization Reverse engineered Cause and Effect Matrix Created new PLC control program, physically wired, and tested the solution in our lab ⏰ Phase 2 – Field Install and Startup: Arrived on site at 1:00AM with all hardware Replaced the SLC500 rack with CompactLogix rack, plugged in SLC RTBs to adapters, cleaned up wiring, and rewired pump I/O Successfully returned the system to operation with new hardware 🔧Phase 3 – Customer Support: Integrated the new system into their SCADA platform Added new PID and motor control for superior performance 🚀 Results: • Successfully implemented the first commercially released 1492 I/O Wiring and Conversion system for SLC500 to CompactLogix 5380 • Seamless switchover within the scheduled downtime • Achieved 4 years of continuous uptime with no failures • Delivered accurate documentation for long-term success At Convergence Controls, we provide innovative, cost-effective solutions that maximize system uptime and ensure client success. By tailoring our approach to meet customer-specific risk tolerance and long-term management preferences, we deliver results that matter. #Wastewater #Automation #Controls #PLCupgrade #EngineeringExcellence #TetraTech #IndustrialAutomation #ConvergenceControls #Modernization #Uptime #RockwellAutomation #CompactLogix

🎉 Success Story: Wastewater Treatment Facility Headworks Modernization A regional wastewater treatment facility faced significant downtime due to a legacy PLC processor failure at their headworks. They partnered with Convergence Controls, a Tetra Tech Company, to modernize their controls with minimal downtime (under 1 hour). 📋 Our Approach: • Conducted thorough Front-End Engineering Design (FEED) • Offered two solutions: low-risk two-stage approach or full system cutover • Clearly defined scope and risk comparison 🛠 Engineered Solution: 🖥️Phase 1 – Engineering and Design: Developed detailed drawings for SLC 500 controller to CompactLogix 5380 modernization Reverse engineered Cause and Effect Matrix Created new PLC control program, physically wired, and tested the solution in our lab ⏰ Phase 2 – Field Install and Startup: Arrived on site at 1:00AM with all hardware Replaced the SLC500 rack with CompactLogix rack, plugged in SLC RTBs to adapters, cleaned up wiring, and rewired pump I/O Successfully returned the system to operation with new hardware 🔧Phase 3 – Customer Support: Integrated the new system into their SCADA platform Added new PID and motor control for superior performance 🚀 Results: • Successfully implemented the first commercially released 1492 I/O Wiring and Conversion system for SLC500 to CompactLogix 5380 • Seamless switchover within the scheduled downtime • Achieved 4 years of continuous uptime with no failures • Delivered accurate documentation for long-term success At Convergence Controls, we provide innovative, cost-effective solutions that maximize system uptime and ensure client success. By tailoring our approach to meet customer-specific risk tolerance and long-term management preferences, we deliver results that matter. #Wastewater #Automation #Controls #PLCupgrade #EngineeringExcellence #TetraTech #IndustrialAutomation #ConvergenceControls #Modernization #Uptime #RockwellAutomation #CompactLogix

🚨 Supreme Court Upholds Environmental Regulations 🌍 In a significant move for climate action, the Supreme Court has upheld two key regulations aimed at reducing harmful emissions of methane and toxic mercury. These rules target emissions from oil, gas, and coal industries, addressing major contributors to climate change and public health risks. How Convergence Controls, A Tetra Tech Company, Can Help: As new EPA regulations demand stricter methane controls and emission standards, Convergence Controls is here to support the oil and gas industry. We specialize in integrating advanced control systems, providing compliance with stringent requirements while optimizing production. Our solutions help detect and reduce methane leaks, automate flaring reduction, and enhance overall operational efficiency. Partner with us to stay ahead of regulations and implement sustainable, innovative technologies. #ClimateAction #EnvironmentalProtection #Sustainability #CleanEnergy #EPA #MethaneRegulation #ConvergenceControls #TetraTech #OilAndGas #Innovation

🌍 Strengthening the Energy Sector with Data Analytics: Insights from Bonnie Brandreth 🌍 With 25+ years of experience, Bonnie Brandreth has been helping organizations in the energy sector harness the power of data analytics to drive decision-making and optimize performance. Leading a team of data scientists at Tetra Tech, Bonnie focuses on delivering data-driven solutions to energy stakeholders, from predictive analytics to real-time data collection. As technology evolves, companies are moving from simple metrics to advanced analytics, enabling them to diagnose past performance and predict future outcomes. This shift is transforming how the oil & gas and renewable energy sectors manage assets and improve efficiencies. Key insights include: The importance of relevant data for more effective decision-making. How sensor technology and machine learning are enabling real-time monitoring and proactive adjustments. The role of data integration in meeting ESG goals and addressing decarbonization. 💼 How Convergence Controls Can Help Oil & Gas Clients Convergence Controls brings years of expertise in control systems integration to help oil & gas clients harness the power of data analytics for optimized performance. From real-time sensor data to predictive maintenance, we can optimize your operations run efficiently while minimizing downtime. Our comprehensive solutions include: Industrial control system design for monitoring key variables like fluid temperature and pressure in wells. Automated asset management that integrates data across facilities to detect issues before they become costly problems. Remote access capabilities so you can monitor, control, and adjust operations from any location. With Convergence Controls, A Tetra Tech Company you’ll have the tools to leverage data analytics for sustainable operations, reduced costs, and improved efficiency in the oil & gas sector. #DataAnalytics #EnergySector #Sustainability #ESG #TetraTech #EnergyEfficiency #OilAndGas #RenewableEnergy #Decarbonization #ConvergenceControls #Automation #IndustrialSecurity #PredictiveMaintenance

🚨 Cybersecurity & Digital Transformation in the Water Industry: Insights from Melinda Tam 🚨 Melinda Tam, Tetra Tech’s National Automation Practice Lead, shares how cybersecurity plays a crucial role in the digital transformation of the water industry. With 30+ years of experience, Melinda highlights the drivers—people, process, and technology—behind this shift. As the industry adapts to smart devices, data analytics, and predictive maintenance, the need for robust cybersecurity grows. Tetra Tech's approach integrates secure architectures, leveraging tools like encryption, authentication, and monitoring to protect systems from cyber threats. Looking ahead, Melinda envisions the rise of digital twins to optimize operations and safety. 💼 How Convergence Controls Can Help While cybersecurity is top-of-mind for executive suites concerned about office data breaches, many overlook the risks in manufacturing and process systems. System downtime can result in significant revenue losses and repair costs. At Convergence Controls, we offer a comprehensive industrial security solution to protect your system while maintaining critical network access. Our services include: 🔒 Expert security audits and best practice recommendations 🔧 Regular managed patches, updates, and audits 👨💻 PLC and DCS expertise with a specialty in control and IT security Benefits: Reduced Risk: Proactive defense strategies to safeguard your systems. Secure Remote Access: Seamless, protected access for operators and managers. Business-Level Reporting: Defended access to critical data without compromising plant security. Let’s safeguard your operations and minimize risk while keeping your system running efficiently! #Cybersecurity #DigitalTransformation #WaterIndustry #IIoT #DataAnalytics #IndustrialSecurity #TetraTech #ConvergenceControls #Innovation #SystemHardening #ManufacturingSecurity #OperationalTechnology #OT

Jean Hadzi @ Secure World hosted by DU at The Cable Center! #secureworld #OT #automation

🙏 Sending thoughts and prayers to everyone in Florida facing Hurricane Milton—stay safe and take all necessary precautions. Your safety is what matters most right now. 🙏

We are excited to welcome Jaime Avalos Rodriguez, Engineering Manager to the Katy, TX team! 🎉 Jaime brings over 20 years of experience in designing and implementing advanced automation solutions across industries including Oil & Gas, Chemical, Power, and Healthcare. With a degree in Robotics Engineering from the National Polytechnic Institute in Mexico City, Jaime moved to the USA in 2011 and has since continued his passion for automation, innovation, and continuous learning. Outside of work, Jaime enjoys playing soccer, mountain biking, and spending quality time with his family. We’re thrilled to have Jaime on board and look forward to the expertise and energy he will bring to our projects! Welcome to the team, Jaime! ⚙️ #ConvergenceControls #AutomationInnovation #Welcome #energy #automation #controls #newhire

We are thrilled to welcome Danny Ellis, Automation Engineer, to our Katy, TX team! Hailing from Killeen, TX, Danny graduated from Lamar University in Beaumont, TX, where he earned both a Bachelor's in Electrical Engineering and a Bachelor's in Computer Science. In his free time, Danny enjoys woodworking, home remodeling, traveling to Southeast Asia, and spending quality time with his family. He loves playing video games and badminton with his kids, and he’s even learning to play the saxophone alongside his eldest daughter! Please join us in giving Danny a warm welcome to the team! #automation #computerscience #welcome #newhire #Texas #engineering #controls #energy #electricalengineering

🔋 Powering the Future: Nuclear Energy & Data Centers 💻 As energy demand surges due to the growing data center market, Constellation Energy is reactivating the Three Mile Island Unit 1 reactor to supply clean, reliable power for Microsoft’s data centers. This $1.6B project supports their carbon-negative goals, creating thousands of jobs and billions in revenue while extending plant operations until 2054. At Convergence Controls, we understand the critical need for sustainable energy solutions. Our expertise in control systems integration ensures optimized performance for energy-intensive operations and infrastructure. Let us help your business achieve efficiency and reliability—reach out today! #EnergyInnovation #DataCenters #Sustainability #ControlSystems #infrastructure #SCADA #systemsintegrator #industrialinfrastructure Source: NationalData Center, September 20, 2024, Matt Wasielewski