ZAP Engineering & Construction Services, Inc.

ZAP recently supported more than 500 students in the Jefferson County School District (Colorado) by providing them with the essential school supplies they need for the year ahead. Through the collective efforts of our employees, we gathered more than 2,300 items, including backpacks, spiral notebooks, scissors and more. ZAP matched those donations, ultimately helping 522 students start the school year fully prepared. To make our school supply drive fun and even more impactful, we turned it into a friendly competition, combining various departments into teams. Special recognition goes to the Mechanical Design, Electrical Engineering, and EI&C Design Team, which donated more than 1,800 items. We’re grateful for the generosity of our team and are proud to contribute to the success of students in our Lakewood community.

Safety is our top priority. Our site specific safety plan outlines clear safety and health requirements for every employee, subcontractor and visitor on our sites. We hold various types of safety meetings to maintain our high safety standards, including: • Daily tailgate meetings to review potential hazards. • Joint daily safety/coordination meeting with all onsite workers to make sure everyone understands the day’s activities and potential hazards. • Weekly supervisor meetings led by the project manager and integrated into progress meetings to address safety concerns. We work diligently every day to ensure a safe and healthy job site for all.

According to the National Fire Protection Association (NFPA) 70E standard, it's important to review and update your arc-flash analysis at least every five years or whenever there are significant changes to your equipment. An arc-flash analysis, along with proper labeling of electrical equipment, is the best way to comply with OSHA requirements, make sure your facility is up to date, and allow your team to work safely. ZAP’s Electrical Engineering Team performs detailed arc-flash analyses, thoroughly documents each evaluation in a formal engineering report, and provides clear labels that show the level of risk at each location.

Are you looking to: • Ensure accurate and complete measurements? • Streamline project timelines? • Minimize disruptions to production? Here’s how ZAP's 3D scanning technology can help. Our Leica BLK and RTC scanners use non-contact technology to capture accurate, detailed data without disrupting ongoing operations or requiring shutdowns. Our scanners capture millions of data points in minutes, giving you a detailed digital representation of your entire site quickly and comprehensively. Advanced software processes the scan data automatically, reducing the need for manual data compilation and verification, and delivering accurate measurements faster. With high-resolution point-cloud data, we ensure all critical measurements are captured accurately within your limited access windows, minimizing the need for follow-up visits. ZAP utilizes design professionals that not only know scanning but also know how the scans are used in the overall design process. This ensures the correct data is captured in the scan to minimize or eliminate potential interferences. We provide deliverables like native point-cloud files, Jet Stream viewer files, and Autodesk files, making it easy for your design teams to analyze and use the data effectively.

Our procurement team can easily work with your company’s procurement team, or we can handle the entire process on our own. This flexibility means we can meet the unique needs of each project and client. ZAP’s experienced team works closely with engineering and construction management, making sure your project runs smoothly from start to finish. Whether working alongside your team or taking the lead, ZAP's procurement services: • minimize delays • ensure everything arrives when and where it’s needed • keep you informed every step of the way Count on us for a smooth, hassle-free procurement process.

At ZAP, we’re not just about getting the job done - we’re about getting it done right. Here’s how we make it happen with our field services. Safety Management Safety always comes first. We have strict safety protocols to protect everyone on site. From detailed safety plans to regular training, we’re committed to a safe and incident-free work environment. Construction Management We keep your construction on track. Our team oversees everything, and we’re all about clear communication and quick problem-solving to avoid any hiccups along the way. Trade Inspection Quality work is our promise. Our inspectors check every trade involved in your project to make sure everything meets industry standards and project specs. This way, you avoid costly rework and enjoy reliable results. Quality Assurance and Control We don't compromise on quality. Our Quality Assurance/Quality Control team checks and tests everything throughout the project. Detailed inspections and thorough documentation keep everything on point. Scheduling Timely completion is key. We use advanced tools to create realistic schedules and keep the project on track. We monitor progress and make adjustments as needed to stay on schedule. Project/Cost Controls Keeping costs in check is crucial. We use control systems to track project performance and manage budgets. This ensures transparency and helps you make informed decisions along the way. Project Commissioning Ready to go live? Our commissioning services test and validate all systems to ensure they work perfectly. We make sure everything’s operational and ready for you to use. With a track record of handling all sorts of facility projects from start to finish, we bring a mix of expertise, dedication, and a hands-on approach to every project. We’re ready to work with you. #ExcellenceinExecution

Our process engineering capability is and always has been the cornerstone of what we do. Our Process teams are carefully selected to bring a diverse range of industry experience. They bring expertise to everything, from FEED studies and debottlenecking studies to relief system studies and detailed engineering for both greenfield and brownfield projects. We approach every project with:  • A holistic approach • Thoughtful efficiency • Commitment to constant improvement A strong understanding of the process on every project is key to a robust, flexible and safe design. That’s exactly what we have and will deliver for you.

ZAP's East Coast Engineering summer interns Carly Vandiver (Lehigh University - Civil/Structural Engineer) and Eli Miller (Penn State - Mechanical Engineer) recently visited the Buzzi Unicem USA cement plant in Stockertown, PA. We greatly appreciate Buzzi Unicem Production Manager Jake Tufano's time spent providing an informative tour of the plant, highlighting the control room, kiln, preheater tower, raw mill and laboratory. Peter Paone, ZAP's Director of Engineering - East Coast, said "We're proud to showcase opportunities for young engineers in heavy industry, and glad to share the encouragement from Jake and his team members for pursuing careers in the cement industry."

Material testing can help you pinpoint performance limitations in existing equipment. It can also support the selection of new equipment.    ZAP provides the following testing services to heavy industry, giving you insights needed to make informed decisions, reduce risks and streamline processes. Bond Work Index - this test determines how hard it is to grind materials, which is important in selecting the right milling equipment. It helps in designing efficient, cost-effective milling circuits, cutting down on energy use and equipment wear. Emissions Profiles - we measure the types and amounts of emissions produced during processing. This helps ensure you’re meeting environmental regulations and identifying ways to reduce emissions, improving your overall environmental impact. Assistance in Pilot & Demonstration Operations - we support small-scale testing to validate processes before they go into full-scale production. This reduces the risk of costly errors, helps optimize process parameters and speeds up development time. Reach out so we can support your goals with our material testing services.

We understand the daily challenges NGL plant operators face in keeping everything running smoothly: • Maintaining consistent flow and pressure, even when conditions change. • Ensuring every drop is accurately accounted for. • Maintaining product quality and staying compliant with regulations. • Safely managing excess gases without harming the environment. • Protecting pipelines from corrosion. • Performing regular maintenance without shutting everything down. • Ensuring the purity of NGLs to protect downstream processes. ZAP designs, delivers and supports NGL transmission infrastructure, including: • Booster Pumps • Receipt and Delivery Metering • Sampling and Analyzer Systems • Vent and Flare Systems • Launchers and Receivers • Filters We can help address your challenges and keep your operations running smoothly.