This position is responsible for the execution and optimization of the supplier quality system. This position will work cross functionally with Operations, Engineering and Quality to continuously improve supplier performance through the execution of various Supplier Quality Processes (i.e. SCAR, AUDIT, NCM, PPAP, and Supplier Monitoring). This will include ensuring compliance to the Global Supplier Quality Manual as defined in our Business Operating System (BOS).
Responsibilities
Responsible for product quality for the entire Supply Chain, from supplier to customer, of several Product Lines; drive effective root cause analysis to eliminate recurrence of non-conformances for all elements of the following:
Supplier Quality - improve supplier quality by working with procurement, engineering, and suppliers. Enforce supplier chargeback process, capturing COPQ.
Provides suppliers with technical oversight and expertise in areas such as process development, PFMEA, control plans, PPAP, measurement systems, standard work, and error proofing when required.
Ownership and management of the of SCAR's and follow-through activities of containment, root cause analysis, countermeasures, and verification of effectiveness by the supplier.
Monitor, support and coordinate Supplier deviations (SDR). Take a leading role in defect analysis and continuous improvement efforts with goal of zero defects.
Management of supplier-caused quality escapes which may include on-site intervention.
Manage supplier recovery initiatives as it relates to warranty, concessions, and production interruptions.
Lead planning and approval of PPAPs collaborating with Quality and Engineering to help the supplier understand their objectives and our design requirements. Perform role of PPAP Coordinator.
Lead Materials Review Board activity for components, coordinate activities between production, manufacturing, and manufacturing/design engineering. Responsible for material disposition. Lead containment activities, dispositions, RMA, and complete RTV for returning non-conforming material, MRB cage, and supplier chargeback/recovery process.
Regularly interface with both supplier and manufacturing to clarify and provide engineering input on supplier related issues (position requires coordination with MRB, Design Engineering, Leadership, support and shop personnel to resolve manufacturing and supplier problems).
Leverage corporate supplier quality and supplier development team when needed.
Establish and manage Receiving Inspection processes, as required.
Drive continuous improvement for all elements of the Quality System.
Know and comply with the company Quality Policy.
Work well with colleagues and produce results within a fast-paced and high-pressure atmosphere. Combine strong attention to detail with an orientation towards results/execution.
Create, maintain, and report daily, weekly and/or monthly KPIs
Lead a team of 1 to 3 quality technicians to perform PPAPs.
Maintain KRONOS Pay System by reviewing, editing, and approving employee timecards.
Requirements
We are seeking a high-energy Quality Engineer with a pragmatic problem-solving approach and compressed sense of time.
Have a proven track record PPAP responsibility and addressing Quality issues with high visibility within an organization, a mindset of continuous improvement and a passion for root cause analysis.
Requires a metric/results driven individual with a demonstrated experience in a Lean Manufacturing philosophy.
Possess a strong understanding of effective Quality systems and methodologies and their impact on both the internal and external business environments; experience working in an ISO 9001 environment.
Capable of using inspection tools (gages, optical comparator, CMM, etc.) and knowledgeable with manufacturing processes.
Able to manage multiple initiatives simultaneously; able to engage members of Engineering, Sales, Purchasing or other teams as needed to address quality issues.
Able to assist on the production floor as needed to ensure quality process compliance.
Working knowledge of APQP, PPAP's, and First Article Submission.
Proficiency with MSOffice Outlook, Excel, Word, Access, and PowerPoint.
Bachelor's degree in Engineering or related field required.