“I enjoy everything about baking - using my hands to mix the flour, water, salt and starter for making sourdough,” said Claudio de Sá Martins, Site Manufacturing Manager in Taboão da Serra – located in São Paulo, Brazil. “I even enjoy the different steps in the process, such as folding and shaping the bread dough, and the bulk fermentation. Baking requires your focus all the time, so it’s a great activity for people with anxiety issues. And after baking, you get rewarded with the wonderful aromas of freshly baked bread, not to mention the taste. It is priceless.” During the Covid pandemic, Claudio teamed up with a group of other bakers to produce bread for those in need. He is particularly proud of one instance when he baked 47 loaves of banana bread in just two days. When he’s not busy in the kitchen, Claudio manages site operations for the manufacturing of Advanced Materials’ products sold into the Aerospace, Power, and Coatings markets. "I often compare our work at the site to what happens in the kitchen," Claudio explained. "Just like baking, if you don't follow the correct procedures and measure ingredients accurately, you might end up with poorly or over-fermented bread. The same principle applies in chemical manufacturing. It's essential to adhere to the precise recipe for a material and pay close attention to processes, including wearing the proper personal protective equipment (PPE). If you've ever tried to take bread out of the oven with your bare hands, you'd quickly realize that 450°F (230°C) is very hot!" Claudio explained that every time a new product is introduced at the site, it undergoes extensive process safety studies, followed by testing in the pilot plant, before finally being moved to the main production area. "Safely producing a high-quality product, whether it’s at a manufacturing site or in the kitchen, brings a tremendous sense of pride and accomplishment," Claudio remarked. #WeAreHuntsman #Huntsman
Huntsman Advanced Materials’ Post
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Not all baking papers are the same! One of the primary reasons people opt for baking paper is for its anti-sticking properties. However, not all baking papers deliver the same performance. To illustrate, consider the different experiences one could encounter while baking sourdough bread. On the left, we have My Parchment™, aVenco’s baking paper brand, crafted using High Density Grease Proof (HDGP) paper manufactured with advanced GreenFiber Technology. On the right, we have Genuine Parchment (GVP) baking paper commonly used by most national brands. The GVP paper boasts a densified structure, a result of fibers gelified by sulfuric acid during production. This overly developed cellulose exhibits a high affinity for water, leading to increased absorption and subsequently impacting its release properties. Consequently, GVP paper doesn't fare well with moist products like sourdough. My Parchment™ maintains its anti-sticking properties impeccably, ensuring effortless release of your baked goods, even with high-humidity dishes. Its unique composition not only guarantees a flawless baking experience but also reflects a commitment to quality and innovation, making My Parchment™ the ideal choice for discerning bakers seeking consistent results every time. Find out more on: https://www.avenco.us/ Get in touch: Dawn Tisdell, +1 (615) 815-8620, dawn@avenco.us #paperindustry #sustainable #recycle #compostable #parchment #gvp #cooking #retail #distributor #wholesaler #nonstick #sourdough #gordonramsay
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In #breadproduction facilities to #transportcake through the various stages of the baking process, the belts are specially designed to prevent the cakes from sticking to the belt or being damaged during transportation. They are also easy to clean, which is essential in a bakery setting where #hygiène is crucial. Getting the right belt for the right application is critical to producing high—quality bread. It now takes a variety of bakery belts to handle the #productionprocess for a larger variety of breads. #beltingneversleeps #weekendinstall #fasteners #valves #machinery #sealingbands #conveyors #machinetools #heavymachine #machinetool #conveyor #beltmanny #jerseybeltguy #powerlinesusa #acebeltingcompany #moving #maintenance #beltingmaintenance #madeintheusa #keepthingsmoving #machineporn #machine #machinepolishing #machinemaintenance #machinelearning #machinepolish
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Par-baked and common-baked products differ significantly in their proving and baking processes. 🔹 Baking Methods for Minimum Crust Formation and Color 🍞✨ Two methods have been proposed to achieve minimal crust color during par-baking: 1. Low Temperature for Normal Baking Time: ▪ Process: → Bake at a lower temperature for the standard baking duration. 🌡️⏲️ → Reduce proof time or yeast level to manage increased loaf volume due to delayed dough setting. ⏳📈 ▪ Suitability: → Ideal for large diameter products. 📏🛠️ 2. High Temperature Quick Bake: ▪ Process: → Bake at a higher temperature to quickly set the dough structure. 🔥⚡ → Remove from the oven before the crust sets or colors. 🕒❄️ ▪ Suitability: → Suitable for smaller diameter products. 📏🛠️ 🔹 Dough and Proofing Adjustments 🥖🔧 ▪ Less Aerated, Lower Volume Dough: → Favours maintaining the par-baked bread structure. 🍞🛡️ ▪ Longer Final Proof Times: → Produce higher volume but less stable part-baked breads. 📏📉 ▪ Top Surface Cutting: → Recommended to be deeper for dough with less added water and shorter proof times. 🔪💧 ▪ Post-Baking Considerations 🥯❄️ Par-baked products are delicate post-baking and prone to shrinkage, resulting in a wrinkled surface. To prevent this: ▪ Internal Temperature Management: → It is recommended to ensure the internal temperature exceeds 77°C and preferably reaches 82°C. 🌡️🔝 → Bake at 120-150°C for as long as possible without crust color formation. ⏳❄️ → Recent practices aim for core temperatures of 90-92°C to enhance product stability. 🔥🔒 🔹 Market Preferences 📊🛒 Achieving higher core temperatures can result in more crust color, which has become acceptable in some markets, such as food service and catering. 🍽️🏢 Thanks for reading✨📚 GRAINAR #breadmaking #parbaked #bakeoff #dough #rheology #proving #Grainar
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Dive into our latest blog to uncover the secrets to extending the life of your baking pans and turning out perfectly baked products every time. #bakingpans #useandcare #industrialbakeware #americanpan https://lnkd.in/gzaJQTwK
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Mind officially blown! 🤯 Who knew baking paper could make such a huge difference? MyParchment™ vs. GVP - the ultimate showdown that's pretty much self-explanatory! 🍰 #BakingInsights #GameChanger #InnovationInBaking #sustainability #compostable #recycle #paperindustry #parchment #gvp #nonstick #release #baking #cooking
One of the primary reasons people opt for baking paper is for its anti-sticking properties. However, not all baking papers deliver the same performance. To illustrate, consider the different experiences one could encounter while baking sourdough bread. On the left, we have My Parchment™, aVenco’s baking paper brand, crafted using High Density Grease Proof (HDGP) paper manufactured with advanced GreenFiber Technology. On the right, we have Genuine Parchment (GVP) baking paper commonly used by most national brands. The GVP paper boasts a densified structure, a result of fibers gelified by sulfuric acid during production. This overly developed cellulose exhibits a high affinity for water, leading to increased absorption and subsequently impacting its release properties. Consequently, GVP paper doesn't fare well with moist products like sourdough. My Parchment™ maintains its anti-sticking properties impeccably, ensuring effortless release of your baked goods, even with high-humidity dishes. Its unique composition not only guarantees a flawless baking experience but also reflects a commitment to quality and innovation, making My Parchment™ the ideal choice for discerning bakers seeking consistent results every time. Find out more on: https://www.avenco.us/ Get in touch: Dawn Tisdell, +1 (615) 815-8620, dawn@avenco.us #paperindustry #sustainable #recycle #compostable #parchment #gvp #cooking #retail #distributor #wholesaler #nonstick #sourdough #gordonramsay
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Discover a game-changer in baking paper! 🍰 With this HDGP vs. GVP post - who knew the difference could be this significant? 🤯 Self-explanatory confirmation that HDGP truly reigns supreme in keeping dishes off the paper. Elevate your product range with the ultimate baking paper and switch to HDGP! 🥖 #BakingRevolution #InnovationInBaking #sustainability #compostable #recycle #paperindustry #parchment #gvp #nonstick #release #baking #cooking
One of the primary reasons people opt for baking paper is for its anti-sticking properties. However, not all baking papers deliver the same performance. To illustrate, consider the different experiences one could encounter while baking sourdough bread. On the left, we have My Parchment™, aVenco’s baking paper brand, crafted using High Density Grease Proof (HDGP) paper manufactured with advanced GreenFiber Technology. On the right, we have Genuine Parchment (GVP) baking paper commonly used by most national brands. The GVP paper boasts a densified structure, a result of fibers gelified by sulfuric acid during production. This overly developed cellulose exhibits a high affinity for water, leading to increased absorption and subsequently impacting its release properties. Consequently, GVP paper doesn't fare well with moist products like sourdough. My Parchment™ maintains its anti-sticking properties impeccably, ensuring effortless release of your baked goods, even with high-humidity dishes. Its unique composition not only guarantees a flawless baking experience but also reflects a commitment to quality and innovation, making My Parchment™ the ideal choice for discerning bakers seeking consistent results every time. Find out more on: https://www.avenco.us/ Get in touch: Dawn Tisdell, +1 (615) 815-8620, dawn@avenco.us #paperindustry #sustainable #recycle #compostable #parchment #gvp #cooking #retail #distributor #wholesaler #nonstick #sourdough #gordonramsay
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Dive into our latest blog to uncover the secrets to extending the life of your baking pans and turning out perfectly baked products every time. #bakingpans #useandcare #industrialbakeware #americanpan https://lnkd.in/gCqP6WNB
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Sorry fams, I couldn't post yesterday. I was very busy with the conversion of the Process line that was initially producing 200g sku to another one that will produce 70g sku. We only had to work on the fryer pan size,the cutter box,the Slitter divider and Packaging unit forming box. Let's proceed on today's topic. We stopped at what and what materials that are needed to produce dough,used for making our delicious Instant noodles. The next question is,how are unique strands and waves of instant noodles formed? Why do the instant noodle strands have a unique size that is different from Pasta(Spaghetti,macaroni etc ) and other types of noodles that are not instant noodles? You need to have a Presser section that will consist of a dough basin or feeder basin capable of holding large quantity of dough, depending on your capacity. This dough basin needs to have a rotating feeder blade with a hole(called the manhole).This blade will push the dough down inside the manhole, where a push rod that moves up and down,drives the dough in the manhole connected to two pairs of rollers called the forming rollers. These forming rollers then knead the crumpled dough, into two pairs of dough sheets. These dough sheets go through one pair of rollers that are called the (combining rollers),which combines the two pairs of dough sheets into one single dough sheet. From the combining roller,It goes through seven pairs of continuous rollers,whose job is to bring the dough sheets thickness within Instant noodle standard /strand thickness. It's important to regulate the thickness of the dough sheet,as it translates to the thickness of the strand,and has impact on the Instant noodle's Net weight,Oil uptake,Moisture content and scrap generation. How then do we convert the dough sheet into strands? Is it through Extrusion die,cutting manually with a knife, or through slitter. Why is it important we use this particular method? Stay tuned and find out.Thanks
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One of the primary reasons people opt for baking paper is for its anti-sticking properties. However, not all baking papers deliver the same performance. To illustrate, consider the different experiences one could encounter while baking sourdough bread. On the left, we have My Parchment™, aVenco’s baking paper brand, crafted using High Density Grease Proof (HDGP) paper manufactured with advanced GreenFiber Technology. On the right, we have Genuine Parchment (GVP) baking paper commonly used by most national brands. The GVP paper boasts a densified structure, a result of fibers gelified by sulfuric acid during production. This overly developed cellulose exhibits a high affinity for water, leading to increased absorption and subsequently impacting its release properties. Consequently, GVP paper doesn't fare well with moist products like sourdough. My Parchment™ maintains its anti-sticking properties impeccably, ensuring effortless release of your baked goods, even with high-humidity dishes. Its unique composition not only guarantees a flawless baking experience but also reflects a commitment to quality and innovation, making My Parchment™ the ideal choice for discerning bakers seeking consistent results every time. Find out more on: https://www.avenco.us/ Get in touch: Dawn Tisdell, +1 (615) 815-8620, dawn@avenco.us #paperindustry #sustainable #recycle #compostable #parchment #gvp #cooking #retail #distributor #wholesaler #nonstick #sourdough #gordonramsay
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