AMPS - Advanced Mining Production Systems’ Post

Focusing on the human element is critical to preventing errors within any operation, including those involving managed pressure drilling (MPD). As automated systems decrease human interactions with complex equipment while increasing cognitive workloads, the need to account for human factors has become even more important. Understanding human factors and its role in safe drilling operations can help provide a path for drillers to mitigate errors and identify the root causes of those errors should they occur, said Matt Kvalo, VP of Engineering and Technology at Stasis Drilling Solutions. In this interview with DC from the 2024 IADC/SPE Managed Pressure Drilling and Underbalanced Operations (MPD & UBO) Conference in Rio de Janeiro on 18 September, Mr Kvalo talks about how the definition of human factors has changed, from one that identifies the root cause of most errors to a model that identifies errors as a systemic problem. He also discusses the cognitive processes that people use to concentrate on information, and the challenges these processes present when people interact in high-stress environments, such as MPD operations. https://lnkd.in/dBq2tGZA

Steps for Mounting a Laser on the Wall for Accurate Drilling: 1) Laser Inspection: -Ensure Accuracy: Before beginning the installation process, inspect and calibrate the laser thoroughly to guarantee its accuracy throughout the drilling operations. 2) Selecting the Mounting Location: -Solid Wall: Verify that the wall where the laser will be mounted is devoid of any cracks or faults that could compromise the laser’s stability and lead to misalignments. -Safe Location: Choose a mounting spot that is away from heavy machinery movement to prevent damage or displacement of the laser during operations. -Proper Height: Ideally, mount the laser at the height of the grade line to ensure clear visibility and effectiveness during drilling. Adjust the height as necessary based on site conditions. -Distance from the Wall: Aim to mount the laser on the left wall, if feasible, and ensure it does not approach the wall by more than half a meter to avoid obstruction from underbreak. 3) Use of Personal Protective Equipment (PPE): -Safety First: Always wear the required personal protective equipment (PPE) before starting any installation or drilling processes to ensure safety. 4) Mining Instructions Plan: -Create a Control Board: After mounting the laser, develop a control board that details the laser’s dimensions and offsets. -This board should be shared with drilling supervisors to facilitate accurate drilling based on the laser’s guidance. 5) Regular Laser Monitoring: -Ensure Accuracy: Continually verify the laser’s accuracy and monitor its position throughout the drilling process to prevent any deviations. -Benefits: A properly set up laser significantly reduces the workload for both the jumbo operator and the underground mining surveyor, enhancing efficiency and saving valuable time. By adhering to these steps, you will ensure high precision during drilling operations while maintaining site safety and operational efficiency. #LaserAlignment #UndergroundMining #Surveying #JumboDrilling #MiningSurveyor #LaserSetup #PPE #SafetyInMining #MiningEquipment #PrecisionDrilling

What's your problem? That's the question i always ask to a drilling engineer. The attached picture is a man called Firdaus, looking happy trying to install 11-3/4" Spirobite onto 11-3/4" R3 Casing. He is using a C-Spanner, while his other mate "Manja" holding another C-spanner in other direction, trying to lock the Spirobite. He is happy probably because it is easy to install, and he get to make an honest living for the day. Slim and easy. Some people spend a lifetime looking for it. This 11-3/4" system is designed to go inside a 12-1/4" Drift ID casing (Like 13-3/8" casing) or Open Hole. If you calculate 12.25inch - 11.75inch that is like "0.5 inch clearance", which is like a pinnacle of tight tolerance for API Casing. That is very tight, and no "stop collar with set screw" can fit that clearance without sacrificing the required holding force. It will definitely replace the centralizer sub for this size. It is certainly is not like the old scottish saying... "Mars Bar Up A Closie" If you have trouble reaching TD while drilling 12-1/4" hole, and need to case early, then using 11-3/4" Liner is usually the way to go. You then run and cement the 11-3/4" liner inside the 13-3/8" casing and 12-1/4" hole. You can then proceed to drill with 10.625" bit, knowing that now you can again adjust the mud within available the pore/frac pressure windows, until you reach original planned TD, all without sacrificing to a smaller casing size. Combined that with 9-7/8" or 9-5/8" casing with tight tolerance centralizer system, then you have solved a drilling problem. Insya Allah it will work. Well that's one way to skin a cat. We just installed 9-5/8" system last year, and 11-3/4" system and 9-7/8" system this year in Malaysia. We helped save a hole everytime we supply this, and few can say that with conviction. I better stop now before the dad's jokes getting out of hand.. Kindly contact our local representative for VAREL if you need this kind of solution for tight tolerance. #HashTag #Whatisyourproblem #Valiant #Authentic #Resilient #Economical #Leading

Differential Sticking: An Ounce of Prevention is Worth a Pound of Cure Differential sticking – the silent thief of drilling time and money. This frustrating situation occurs when the formation "sucks" the drill pipe in due to a pressure imbalance. But fear not, Erigworld is here to guide you through some key preventative actions you can take to avoid this costly problem. Why Prevention Matters: Freeing a stuck pipe due to differential sticking is a complex and time-consuming process. By focusing on prevention, you can save yourself a lot of headaches and keep your drilling operations running smoothly. The Power of Teamwork: Preventing differential sticking requires a collaborative effort between the design team and the rig crew. Here are some crucial areas to focus on: Design Team's Role: Casing Design: Careful casing program design helps minimize pressure imbalances, especially at shallower depths. Mud Weight Optimization: Limiting mud weight to the minimum required for wellbore stability and control reduces the pressure differential that can lead to sticking. Fluid Loss Control: Maintaining fluid loss within specifications is essential. Utilize plugging agents like LCM (Loss Control Material) when necessary. Filter Cake Characteristics: A thin, hard, and impermeable filter cake is ideal. This minimizes the contact area between the formation and the pipe. Rig Crew's Role: Minimize BHA Length: A shorter Bottom Hole Assembly (BHA) reduces the contact area between the formation and the drill pipe. Stabilized BHA: Utilize a stabilized BHA whenever possible to minimize contact with the formation wall. Keep the String Moving: This is crucial! Rotate the drill pipe during connections, especially when the BHA is in a zone with high sticking potential. This helps prevent the filter cake from solidifying. Pipe-Releasing Pill: Have a readily available pipe-releasing pill on hand for situations where differential sticking seems likely. This pill can help break the seal between the formation and the pipe. The Bottom Line: By implementing these preventative measures and fostering a culture of collaboration between the design team and the rig crew, you can significantly reduce the risk of encountering differential sticking. Stay tuned for future Erigworld posts where we'll delve deeper into specific well-control procedures and equipment! Want to master advanced well control and drilling techniques? Join our exclusive membership program for in-depth training and resources. Click the link to learn more: Advanced Well Control and Drilling Membership Program: https://rb.gy/txy1pi #IADC #IWCF #OilAndGas #DrillingOperations #DifferentialSticking #WellControl #DrillingTechniques #OilIndustryInsights #PreventiveMeasures #InnovativeSolutions #ErigworldInsights #AdvancedTraining #DrillingChallenges #OilFieldProblems #CostlyDelays #OilandGasIndustry #DrillSmart #IndustryKnowledge #DrillingTips

As Nur Ikmar Idris Nordin puts it, understanding the objectives and providing practical efficient solutions is what Varel Energy Solutions do best.

A stuck pipe poses a significant challenge to drilling operations, leading to costly downtime, equipment damage, and safety hazards. Stuck pipe requires prompt intervention to resume drilling. Click on the link to gain insights on some proactive measures for stuck pipe prevention. #pipeline #stuckpipeprevention #jcinternational #drilling

Wireline Retrievable Subsurface Safety Valve - DRILLING MANUAL | #drilling_manual In this article, we will discuss the Wireline Retrievable Subsurface Safety Valve (WRSV) and its installation process. We will explore the advantages and disadvantages of using this valve, as well as the required tools for its installation. Additionally, we will cover the landing nipple for the WRSV, control lines, lock mandrel, and other wireline installation and retrieval tools for safety valves. The WRSV is a safety valve that can be installed into a safety valve landing nipple (SVLN) before production. It operates by hydraulic pressure acting on a piston, which moves a flow tube to open the valve. When pressure is released, a spring ensures the reverse movement of the piston and flow tube, allowing for valve closure. One advantage of the WRSV is its internal equalizing capabilities, which allow for easy retrieval and repair if the equalizing area is flow cut. These valves can be installed in various configurations, and their installation and removal processes are simple and efficient. However, one disadvantage is the direct contact between control line fluid and contaminating fluids in the tubing during installation, which means there will be no downhole safety valve in the well until the installation is complete. Another drawback is that the installation of the WRSV can restrict the inside diameter of the tubing and affect production rates. To install a WRSV, several tools and components are required. These include the WRSV itself, a lock mandrel, hydraulic control line and fittings, a hydraulic control manifold, wireline installation and retrieval tools, and a well completion design book. The lock mandrel is a removable locking device used to locate, lock, and seal off the WRSV within the SVLN. It is attached to the lower end of the lock mandrel, making up the subsurface safety valve assembly. Control lines are attached to the SVLN and tubing hanger using compression fittings, and they allow for the operation of the valve through the control fluid. In conclusion, the Wireline Retrievable Subsurface Safety Valve is a valuable tool for ensuring safety in drilling operations. Its installation process, although requiring specific tools, is relatively straightforward. However, it is essential to consider the potential disadvantages of using this valve, such as the temporary absence of a downhole safety valve during installation and the potential impact on production rates. By understanding the features and requirements of the WRSV, drillers can make informed decisions regarding the installation and maintenance of these valves in their drilling operations. Read More: https://lnkd.in/dxh-2AnC Free PDFs: Download free books on drilling and related topics from the Drilling Manual Telegram channel at https://lnkd.in/dQ7h8SCV Learning Videos: Watch educational videos on drilling techniques

Blast hole drills and powder trucks are ubiquitous in open pit mines. This is a good educational video on the process of setting up your holes, drilling, loading, and blasting. The precision with which these holes are drilled plays a pivotal role in ensuring the safety of miners, maximizing ore recovery, and minimizing environmental impacts. In this post, we will delve into the importance of high precision in blast hole drilling and its significance in the mining industry. High precision in blast hole drilling helps mines maximize ore recovery ensuring that the explosives break down the rock efficiently, allowing for more ore to be recovered from each blast. Accurate blast hole drilling helps reduce overblasting, resulting in less waste material and dust generation. A good drill plan with high precision drilling optimizes the use of explosives, reducing wastage and costs associated with drilling and explosives. This efficiency is economically beneficial and contributes to sustainable mining practices. Precise drilling creates consistent blast patterns, making load-haul easier. Advancements in drilling technology, such as drills retrofitted with the GroundHog #HighPrecision #Drilling solution have greatly improved precision levels. These technologies enable operators to achieve high levels of accuracy and reliability in blast hole drilling. Message Todd Pearce, Krishna Kunam, Amitava Dutta, Nishant Singh, Derek Polano or me (Satish Penmetsa) to learn more.

Wireline Retrievable Subsurface Safety Valve - DRILLING MANUAL | #drilling_manual In this article, we will discuss the Wireline Retrievable Subsurface Safety Valve (WRSV) and its installation process. We will explore the advantages and disadvantages of using this valve, as well as the required tools for its installation. Additionally, we will cover the landing nipple for the WRSV, control lines, lock mandrel, and other wireline installation and retrieval tools for safety valves. The WRSV is a safety valve that can be installed into a safety valve landing nipple (SVLN) before production. It operates by hydraulic pressure acting on a piston, which moves a flow tube to open the valve. When pressure is released, a spring ensures the reverse movement of the piston and flow tube, allowing for valve closure. One advantage of the WRSV is its internal equalizing capabilities, which allow for easy retrieval and repair if the equalizing area is flow cut. These valves can be installed in various configurations, and their installation and removal processes are simple and efficient. However, one disadvantage is the direct contact between control line fluid and contaminating fluids in the tubing during installation, which means there will be no downhole safety valve in the well until the installation is complete. Another drawback is that the installation of the WRSV can restrict the inside diameter of the tubing and affect production rates. To install a WRSV, several tools and components are required. These include the WRSV itself, a lock mandrel, hydraulic control line and fittings, a hydraulic control manifold, wireline installation and retrieval tools, and a well completion design book. The lock mandrel is a removable locking device used to locate, lock, and seal off the WRSV within the SVLN. It is attached to the lower end of the lock mandrel, making up the subsurface safety valve assembly. Control lines are attached to the SVLN and tubing hanger using compression fittings, and they allow for the operation of the valve through the control fluid. In conclusion, the Wireline Retrievable Subsurface Safety Valve is a valuable tool for ensuring safety in drilling operations. Its installation process, although requiring specific tools, is relatively straightforward. However, it is essential to consider the potential disadvantages of using this valve, such as the temporary absence of a downhole safety valve during installation and the potential impact on production rates. By understanding the features and requirements of the WRSV, drillers can make informed decisions regarding the installation and maintenance of these valves in their drilling operations. Read More: https://lnkd.in/d3dW3xUG Free PDFs: Download free books on drilling and related topics from the Drilling Manual Telegram channel at https://lnkd.in/dgnyhW2Q Learning Videos: Watch educational videos on drilling techniques

Drilling Equipment Follow this hashtag to get latest our drilling documents: #drilling_manual_books_library Telegram Free Books Channel: https://lnkd.in/dgnyhW2Q Youtube Channel: https://bit.ly/3pKS5dd A drilling rig contain 5 main systems: Hoisting system and Draw works Rotary system Circulation system Power system safety and blow out prevention system Illustration of simplified derrick with equipment including top drive, draw works, drillers cabin and iron roughneck . Hoisting system and Draw works The main purpose of the lifting system and the draw worsk is lifting and lowering the drill string and carrying the weight of the drill string and the casing. The derrick The lifting equipment and machinery The derrick The main purpose of the derrick is to support the travelling blocks and the drill line. The derrick also carries the weight of the drill string and the casing. Two main types: Four legged derrick Mast type Oil and gas drilling derricks are manufactured in various heights spanning from 25 m – 60 m (80 – 190 ft) Derricks in the lower range, 25 m – 35 m (80 – 110 ft) are primarily used for well workover activities. A drilling derrick have to withstand two types of load; compression load and wind load, If the derrick is located on an offshore floating drilling rigs it also woll have to withstand dynamic loads caused by wave motion. Draw works The main function of the draw works is to transfer power to the drill line, the sand line and the “cat heads”. The machinery for an offshore rig would be around 2300 KW (3000hp). Main components of the draw work: Frame Engine Transmission Hoisting drum brakes The draw works have two independent brake systems. mechanical electromagnetic Hoisting system The main purpose of the hoisting system is to lift and lower equipment into or out of the well and to lift the drill string during drilling. For offshore drilling the cerified lifting load would be in the range of 700 – 900 tons. Travelling block The travelling block is connecting the hook and the drill line. The travelling block normally typically has 3 – 7 sheaves with a diameter of 5 – 11 inches. Crown block The crown block is the stationary end of the block and tackle, typically having 7 -10 sheaves. Heave compensator ( offshore drilling) For ogffshore drilling from a floating drilling rig it is also necessary to have heave compensation to eliminate vertical forces from wabe movement. Guide dolly The guide dolly, a frame with rollers fixed to the travelling block and rails fixed to the derrick eliminates horizontal movement of the travelling block. #Drilling_Professionals Download Free Books: https://lnkd.in/dgnyhW2Q Watch Learning Videos: https://bit.ly/3pKS5dd