Agal Textiles’ Post

When it comes to the textile industry, ensuring the quality and consistency of woven fabrics is paramount. One critical aspect of fabric quality control involves the accurate measurement of the fabric's length and width. These measurements are essential for a variety of reasons, including ensuring the fabric meets specified standards, calculating material requirements for production, and determining the overall usability of the fabric in various applications. This blog will delve into the testing specifications for the length and width of woven fabrics, highlighting their importance and the methods used for precise measurement. Importance of Accurate Measurement Quality Control: Accurate measurements ensure that the fabric meets the required standards and specifications. This is crucial for maintaining consistency across batches and for customer satisfaction. Cost Efficiency: Precise measurement helps in calculating the exact amount of fabric needed for production, reducing waste and optimizing material usage. Product Performance: Ensuring the correct dimensions of the fabric is essential for its performance in end-use applications, such as clothing, upholstery, and industrial textiles. Testing Specifications Length Measurement The length of woven fabric is typically measured under specific conditions to ensure accuracy. The standard testing procedures include: Preparation: The fabric should be conditioned in a standard atmosphere for testing textiles, usually at 20±2°C (68±4°F) and 65±2% relative humidity. This helps in stabilizing the fabric dimensions. Measurement Technique: Manual Measurement: A tape measure or a ruler is used to measure the fabric length. The fabric should be laid flat without any tension or wrinkles. Automatic Measurement: Fabric measuring machines can provide more consistent results. These machines measure the fabric as it passes through a set of rollers. Recording: The length is typically recorded in meters or yards, depending on the industry standard. Width Measurement The width of woven fabric is measured perpendicular to the length, and similar preparation and measurement techniques are used: Preparation: As with length measurement, the fabric should be conditioned in a standard atmosphere. Measurement Technique: Manual Measurement: The width is measured using a tape measure or ruler, ensuring the fabric is flat and free of tension. Automatic Measurement: Width measuring devices or fabric inspection machines can provide precise and repeatable measurements. Recording: The width is recorded in centimeters or inches. Visit us====> agaltextiles.in  Call: +91 95666 50070  #GreigeFabric #TextileSuppliers #AgalTextiles #Craftsmanship #DesignInspiration #Erode #Perundurai #FabricTesting

🔆How to calculate fabric utilization% in cutting room? 🔸Fabric utilization: It means how much fabric is being utilized in cutting for garment patterns out of total fabric laid for cutting. Generally, fabric constitutes 60% to 70% of the total garment cost. So, through effective fabric utilization factory can save lot of money from fabric. Calculation of Fabric utilization: 🔹Fabric utilization is calculated by weight. Step 1: Measure the lay length (A) or marker length that should be used in bulk cutting. Suppose fabric width is 1.2 meters. Collect the information of fabric GSM (Grams per square meter). Step 2: Calculate weight of that lay (B). Fabric Weight = Fabric width X Lay Length X GSM X No. of plies (You can also calculate taking multiple lays) or 1.2A*GSM * no. of plies Step 3: Cut the patterns and collect all waste fabric and weigh waste (C). Normally includes ends losses, cut  waste. Step 4: Weight of the fabric of cut panels D= (B-C) Step 5: Fabric utilization% = Weight of cut panels (D)/Total weight of the lay (B)*100% For the accuracy you can do this exercise with multiple lays and take average of them. Example: For better understanding I have shown an example in the following. Step 1: Assume that a) Measured lay length = 3 meters b) Fabric GSM = 150 c) No. of Plies = 5 and d) Fabric width = 1.2 meters, Step 2: Calculated weight of the lay = 3*150*5*1.2 =2700 grams Step 3: Weight of the collected waste after cutting = 300 grams Step 4: Weight of the cut panels = (2700 – 300) = 2400 grams Step 5: Fabric utilization percentage = (2400/2700*100) = 88.9%

🔆How to calculate fabric utilization% in cutting room? 🔸Fabric utilization: It means how much fabric is being utilized in cutting for garment patterns out of total fabric laid for cutting. Generally, fabric constitutes 60% to 70% of the total garment cost. So, through effective fabric utilization factory can save lot of money from fabric. Calculation of Fabric utilization: 🔹Fabric utilization is calculated by weight. Step 1: Measure the lay length (A) or marker length that should be used in bulk cutting. Suppose fabric width is 1.2 meters. Collect the information of fabric GSM (Grams per square meter). Step 2: Calculate weight of that lay (B). Fabric Weight = Fabric width X Lay Length X GSM X No. of plies (You can also calculate taking multiple lays) or 1.2A*GSM * no. of plies Step 3: Cut the patterns and collect all waste fabric and weigh waste (C). Normally includes ends losses, cut  waste. Step 4: Weight of the fabric of cut panels D= (B-C) Step 5: Fabric utilization% = Weight of cut panels (D)/Total weight of the lay (B)*100% For the accuracy you can do this exercise with multiple lays and take average of them. Example: For better understanding I have shown an example in the following. Step 1: Assume that a) Measured lay length = 3 meters b) Fabric GSM = 150 c) No. of Plies = 5 and d) Fabric width = 1.2 meters, Step 2: Calculated weight of the lay = 3*150*5*1.2 =2700 grams Step 3: Weight of the collected waste after cutting = 300 grams Step 4: Weight of the cut panels = (2700 – 300) = 2400 grams Step 5: Fabric utilization percentage = (2400/2700*100) = 88.9%

Fabric density plays a vital role in determining the quality, strength, and durability of a fabric. With a reliable Fabric Density Calculator, professionals in the textile industry can simplify the process of assessing fabric compactness for optimal application. https://lnkd.in/gX6qEyNn #fabricdensitycalculator #fabricdensity #densitycalculator #textilecalculator

Learn how to calculate cost per square inch for materials, with examples and applications in the textile industry. Simplified formulas, detailed explanations, and practical tips for accurate cost calculations. https://lnkd.in/geDdhPVb #costpersquareinch-calculator #costpersquarecalculator #fabriccostcalculator #fabriccost #materialscost #textilecalculator

Fabric Cutting Importance Fabric cutting is a crucial step in the textile and garment industry. Its significance can be highlighted as follows: Efficiency Enhancement: Accurate cutting minimizes material waste, optimizing resource utilization. Quality Assurance: Precision cutting ensures consistent size and shape, vital for product quality. Cost Reduction: Effective cutting techniques reduce material costs and enhance profitability. Production Speed: Efficient cutting processes accelerate production timelines, meeting market demands. Design Integrity: Precise cutting preserves design details, enhancing the aesthetic appeal of products. In summary, fabric cutting is pivotal for efficiency, quality, cost-effectiveness, speed, and design integrity.

Fabric Density CalculatorFabric Density Calculator Ends per Inch (EPI): Picks per Inch (PPI): Area (sq. inches): Calculate Refresh © TextileCalculator.com. Disclaimer: All calculators in the Textile Calculator have been reviewed by the relevant textile industry experts. Formula for Fabric Density The formula for calculating fabric density ... Calculate Nowhttps://lnkd.in/gX6qEyNn

The Interlock Fabric Yarn Count from GSM Calculator helps you determine the yarn count necessary for producing interlock fabrics with precision. This tool is especially useful for fabric manufacturers, designers, and engineers who work with interlock fabrics. But how does it work, and why is it so important? Let’s break it down, step by step. https://lnkd.in/gKU4qmfa #interlockfabric #yarncount #yarncountcalculator #interlockfabricyarncountcalculator #GSMCalculator #textilecalculator