Alpha Pipeline Integrity Services’ Post

The below photo is of a bridle we're currently building for one of our large refineries. This bridle has 3 level gauges, multiple process connections and multiple level switch connections. We're also providing the steam tracing and insulation jackets for this project. This is a great example of one of the more complex level bridles we're capable of producing for you. All you have to do is ask us to come take a look at your application and we'll walk the job down, take all dimensions, get all the flange and fitting connection sizes/schedules, get a copy of your paint system and pipe specification, get a PO and then provide you with a fully and complete bridle/level package that you can bolt up in place of the old. We are able to include all coating, MTR's, Hydro and Certs, Welding procedures, ASME stamps where required, NDE, Engineered drawings, illuminators, steam tracing, insulation jackets and more. Please let us know what projects we can help you with! #BARO #FCXPerformance #leveltrac #levelmeasurement #bridles #bridle #bridletrac #ASME #remotewaterlevelindicator #oilandgas #refinery #engineering #questtecsolutions #ABMA #magneticgauge #magneticgage #magnetrac #flashing #boiling #outgassing #houston #corpuschristi #gulfcoast #SouthTexas #TheValley #flashing #maggauge #oil #gas #biofuel #Biomass #SustainableAviationFuel #SAF #gwr #guidedwaveradar #leadtimes #ontimedelivery

Friction welding of drill pipe is an advanced welding technology used in the manufacture of drilling equipment in the oil and gas industry. It is mainly used to connect pipe sections of drill pipe to form a continuous drill pipe column. Friction welding (FW) is a solid-state welding method that does not involve filler materials or shielding gases. The friction heat generated by the rotational motion makes the two metal surfaces reach a plastic state, and then welds under pressure. The drill pipe after welding is subjected to necessary mechanical processing, such as turning the end face, to ensure dimensional accuracy and surface finish. Non-destructive testing (NDT), ultrasonic testing (UT) or radiographic testing (RT) are also required to verify the welding quality. The application of friction welding technology in drill pipe manufacturing can improve welding efficiency, reduce energy consumption, and the welded joint has high strength and good reliability. It is particularly suitable for drill pipes that need to withstand high pressure, high temperature and complex underground conditions. In addition, since the metal does not melt during the welding process, the possibility of welding defects is reduced, and the overall performance and service life of the drill pipe are improved. #drillpipe #pipe #drawworks #BOP #topdrive #TDS #usedrig #drillingrig #mudpump #pump #workoverrig #750hp #industrialpower #bop #Reliability #PrecisionPerformance #OilDrilling #QualityProducts #OilandGas #Engineering #workover #workoverrig #oilindustry #oilfield #drilling #oildrilling #energyindependence #oil

BPVC ASME Boiler and Pressure Vessel Code sections Section    I. Power Boilers (issued in 1914). This construction code covers power boilers, electric and miniature boilers, and high-temperature boilers in stationary service. Section II. Materials (issued in 1924). This section is divided into three parts (A, B, and C) and contains specifications on code-accepted ferrous, and non-ferrous materials, welding rods, electrodes, and filler materials. Section III. Rules for Construction of Nuclear Facility Components (issued in 1963) Section IV. Heating Boilers (issued in 1923). This is a construction code covering the design, fabrication, installation, and inspection of various boilers. Section V. Nondestructive Examination (issued in 1971). This section presents methods accepted for use by the code. Section VI. Recommended Rules for the Care and Operation of Heating Boilers (issued in 1926). This section regulates steel and cast-iron heating boilers, providing a guide to their operation and maintenance. Section VII. Recommended Guidelines for the Care of Power Boilers (issued in 1922). Similar to Section VI, this section addresses the operation and maintenance of stationary, portable, and traction types of power boilers. Section VIII. Pressure Vessels. Division 1 (issued in 1925). This section provides basic rules for the construction, design, fabrication, inspection, and certification of pressure vessels. Section VIII. Pressure Vessels. Division 2 (issued in 1926). This section provides an alternative to construction requirements for pressure vessels outlined in Division 1. Section IX. Welding and Brazing Qualifications (issued in 1937). Covers qualification of welders and procedures. Section X. Fiber-Reinforced Plastic Pressure Vessels (issued in 1969). Covers glass and resin to fabricate vessels. Section XI. Rules for In-service Inspection of Nuclear Power Plant Components (issued in 1970). Section XII. Rules for Construction and Continued Service of Transport Tank (issued in 2016). Covers requirements for construction and continued service of pressure vessels for the transportation of dangerous goods via highway, rail, air, or water. Reference: “Piping and Pipe Support Systems” Paul R. Smith and Thomas J. Van Laan 1987. McGraw-Hill #asme #safety #bpvc #section #boiler #vessel #ferrous #pressure #steel #welded #electrode

Understanding Long Seam Weld Orientation 1. Long Seam Weld: This is the weld that runs along the length of a pipe, usually created during the manufacturing process. When two pipes are welded together end-to-end, each pipe has its own long seam weld. 2. Orientation of the Weld: When connecting two pipes, you can choose where the long seam weld of the second pipe aligns relative to the long seam weld of the first pipe. The recommendation is to position the long seam weld of the second pipe between 90 to 180 degrees from the weld of the first pipe. Why 90 to 180 Degrees? - Crack Propagation: Cracks in welded structures often follow the path of least resistance. If the weld seams of adjacent pipes are aligned (0 degrees), a crack that starts at the weld seam of one pipe can easily continue into the seam of the next pipe. - Changing Direction: By rotating the seam by 90 to 180 degrees, any potential crack would have to change direction to continue propagating from one pipe to the next. This change in direction requires more energy and makes it more difficult for the crack to continue, thereby slowing or stopping its progression. Benefits of This Approach 1. Increased Durability: By restricting the propagation of cracks, the overall durability of the pipeline is improved. This reduces the likelihood of sudden and catastrophic failures. 2. Improved Safety: Cracks that are stopped or slowed are less likely to lead to complete pipe failure, improving the safety of the structure. 3. Maintenance and Inspection: Knowing that weld seams are staggered helps maintenance and inspection teams focus on specific areas where stresses might accumulate, making it easier to monitor the integrity of the pipeline. #welding #pipe #oilandgas #mechanical #engineering #oil #field #oman

Press fit connections are becoming increasingly popular in the piping industry with one of its most significant advantages over welding being its speed and cost-effectiveness. Press fit is more than 10 times faster than traditional welding methods, translating into reduced labour costs and increased productivity. Press fit does not require hot work permits, making installation easier and more economical. This means that press fit connections can be installed quickly without shutting down an entire system for an extended period. Another advantage of press fit connections is their ease of installation. Since no specialist skills are required to install press fit connections, it can be done by a wider range of technicians without the need to hire expert welders. This significantly reduces the time and resources required to install piping systems. Moreover, press fit connections eliminate the need for extensive preparation work that is necessary for welding. This includes cleaning, grinding, and preheating, which can add to the total cost and time of a project. To speak to one of our experts about using press fit in your project. Email: sophie@xyssteel.com Mobile: +86-183-5156-0138 Website: www.xinyi-metal.com #TrustPRESS #pressfittings #tubes #waterpipe #gas #fuel #pipelines #stainlesssteel #inoxpress #vacuum #ss316L #installation #fluids #construction #plumbing #ss304

Proud to show our Double Submerged Arc Weld Pipe (DSAW) – A Benchmark in Engineering Excellence. We are excited to present our Double Submerged Arc Weld Pipe (DSAW), a testament to our commitment to quality and innovation. Designed for robustness and reliability, this pipe is ideal for a wide range of industrial applications. *Key Features: - Superior Strength and Durability: The DSAW pipe is known for its exceptional strength and durability, making it suitable for high-pressure and high-stress environments. - High-Quality Welds: Utilizing the double submerged arc welding process, our pipes have consistent, high-quality welds that ensure leak-proof performance. - Precision Manufacturing: Manufactured with meticulous attention to detail, our DSAW pipes meet stringent industry standards and specifications. - Material Excellence: Made from premium materials, our pipes offer excellent resistance to corrosion and environmental factors, extending their service life. - Size Range: Available in a wide range of sizes to meet diverse project requirements. - Compliance with Standards: Our DSAW pipes comply with major industry standards, including API, ASTM, and ASME, ensuring they meet the highest quality and safety benchmarks. - Inspection and Testing: Each pipe undergoes rigorous inspection and testing to ensure it meets our strict quality criteria. This includes ultrasonic testing, radiographic inspection, and hydrostatic testing. * Why Choose DSAW Pipes? - Reliability: DSAW pipes provide unparalleled reliability, crucial for critical infrastructure projects. - Versatility: Suitable for various applications, including oil and gas pipelines, water transportation, and structural projects. - Cost-Effective: The long service life and minimal maintenance requirements of DSAW pipes make them a cost-effective choice for large-scale projects. Environmental Resistance: With excellent resistance to environmental stressors, DSAW pipes maintain their integrity under harsh conditions. Experience the Difference: Invest in our Double Submerged Arc Weld Pipes and experience the blend of quality, performance, and reliability. Our pipes are engineered to meet the highest standards, ensuring your projects run smoothly and efficiently. Contact Us: For more details or to discuss your project needs, reach out to our team. Let us provide you with the best pipe solutions tailored to your specifications. #MorrisValves #DSAW #WeldPipes #EngineeringExcellence #IndustrialSolutions #QualityPipes #Infrastructure #OilAndGas #WaterTransportation #PrecisionEngineering

𝗛𝗲𝗮𝘁 𝗔𝗳𝗳𝗲𝗰𝘁𝗲𝗱 𝗭𝗼𝗻𝗲 𝗖𝗿𝗮𝗰𝗸 The heat affected zone (hashtag #HAZ) of a weld is not limited to the weld itself but to the immediate area of parent material surrounding the weld. A HAZ crack can originate at the toes of the weld or a few millimeters from the weld altogether. The most common causes for this type of crack are: excess hydrogen, high residual stress levels on the weld, and high carbon content on the base material. 𝑻𝒐 𝒎𝒊𝒏𝒊𝒎𝒊𝒛𝒆 𝒕𝒉𝒆 𝒔𝒖𝒔𝒄𝒆𝒑𝒕𝒊𝒃𝒊𝒍𝒊𝒕𝒚 𝒐𝒓 𝒑𝒓𝒆𝒗𝒆𝒏𝒕 𝑯𝑨𝒁 𝒄𝒓𝒂𝒄𝒌𝒔 𝒄𝒐𝒏𝒔𝒊𝒅𝒆𝒓: 1. using low hydrogen electrodes 2. pre-heating the base material 3. slow cooling the base material after welding 𝑻𝒉𝒆 𝒇𝒊𝒈𝒖𝒓𝒆 𝒔𝒉𝒐𝒘𝒔 𝑯𝒆𝒂𝒕 𝒂𝒇𝒇𝒆𝒄𝒕𝒆𝒅 𝒛𝒐𝒏𝒆 𝒄𝒓𝒂𝒄𝒌 𝒊𝒏𝒅𝒖𝒄𝒆𝒅 𝒃𝒚 𝒉𝒚𝒅𝒓𝒐𝒈𝒆𝒏. 𝑻𝒉𝒆 𝒄𝒓𝒂𝒄𝒌 𝒐𝒓𝒊𝒈𝒊𝒏𝒂𝒕𝒆𝒔 𝒂𝒕 𝒑𝒐𝒊𝒏𝒕 𝒐𝒇 𝒉𝒊𝒈𝒉 𝒔𝒕𝒓𝒆𝒔𝒔 𝒂𝒔 𝒉𝒚𝒅𝒓𝒐𝒈𝒆𝒏 𝒅𝒊𝒇𝒇𝒖𝒔𝒆𝒔 𝒐𝒖𝒕 𝒐𝒇 𝒕𝒉𝒆 𝒘𝒆𝒍𝒅 𝒂𝒏𝒅 𝒉𝒆𝒂𝒕 𝒂𝒇𝒇𝒆𝒄𝒕𝒆𝒅 𝒛𝒐𝒏𝒆. #Welding #HAZ #Metallurgy #Quality #Inspection #Crack #Construction #OilandGas #Piping #Mechanical #Projects #Preheating #Inspector #Inspection #welding_imperfections

𝗛𝗲𝗮𝘁 𝗔𝗳𝗳𝗲𝗰𝘁𝗲𝗱 𝗭𝗼𝗻𝗲 𝗖𝗿𝗮𝗰𝗸 : The heat affected zone (#HAZ) of a weld is not limited to the weld itself but to the immediate area of parent material surrounding the weld. A HAZ crack can originate at the toes of the weld or a few millimeters from the weld altogether. The most common causes for this type of crack are: excess hydrogen, high residual stress levels on the weld, and high carbon content on the base material. 𝑻𝒐 𝒎𝒊𝒏𝒊𝒎𝒊𝒛𝒆 𝒕𝒉𝒆 𝒔𝒖𝒔𝒄𝒆𝒑𝒕𝒊𝒃𝒊𝒍𝒊𝒕𝒚 𝒐𝒓 𝒑𝒓𝒆𝒗𝒆𝒏𝒕 𝑯𝑨𝒁 𝒄𝒓𝒂𝒄𝒌𝒔 𝒄𝒐𝒏𝒔𝒊𝒅𝒆𝒓: 1. using low hydrogen electrodes 2. pre-heating the base material 3. slow cooling the base material after welding 𝑻𝒉𝒆 𝒇𝒊𝒈𝒖𝒓𝒆 𝒔𝒉𝒐𝒘𝒔 𝑯𝒆𝒂𝒕 𝒂𝒇𝒇𝒆𝒄𝒕𝒆𝒅 𝒛𝒐𝒏𝒆 𝒄𝒓𝒂𝒄𝒌 𝒊𝒏𝒅𝒖𝒄𝒆𝒅 𝒃𝒚 𝒉𝒚𝒅𝒓𝒐𝒈𝒆𝒏. 𝑻𝒉𝒆 𝒄𝒓𝒂𝒄𝒌 𝒐𝒓𝒊𝒈𝒊𝒏𝒂𝒕𝒆𝒔 𝒂𝒕 𝒑𝒐𝒊𝒏𝒕 𝒐𝒇 𝒉𝒊𝒈𝒉 𝒔𝒕𝒓𝒆𝒔𝒔 𝒂𝒔 𝒉𝒚𝒅𝒓𝒐𝒈𝒆𝒏 𝒅𝒊𝒇𝒇𝒖𝒔𝒆𝒔 𝒐𝒖𝒕 𝒐𝒇 𝒕𝒉𝒆 𝒘𝒆𝒍𝒅 𝒂𝒏𝒅 𝒉𝒆𝒂𝒕 𝒂𝒇𝒇𝒆𝒄𝒕𝒆𝒅 𝒛𝒐𝒏𝒆. #Welding #HAZ #Metallurgy #Quality #Inspection #Crack #Construction #OilandGas #Piping #Mechanical #Projects #Preheating #Inspector #Inspection #welding_imperfections #SharingKnowledge

🔧 Project Update: 48" Flare Knock Out Drum 🔧 Sharing progress on a custom-built 48" internal diameter, 14-foot-long flare knock out drum currently in fabrication. 🚧 ✔️ Current Status: All nozzles have been fitted and welded except for the manway. The heads are in place and are currently being welded to the vessel. 🔜 Next Steps: Once the head welding is complete, the seams will undergo X-ray testing to ensure weld integrity. The saddles will be fitted and welded next, providing the vessel with a stable base for installation. Each stage of this process is crucial for ensuring the safety and functionality of the final product, and our team is committed to maintaining the highest quality standards throughout! 📸 See the work in progress! #Manufacturing #Engineering #OilAndGas #ProcessEquipment #Fabrication #QualityControl #DeltaCompressionAndEquipment