ASMPT SMT Solutions’ Post

Indeed, in a bad economic environment, we can understand that customers value price, and we don't mind customers comparing prices. 😊 Because we believe that customers are very smart and will consider everything comprehensively instead of just focusing on price. Especially for equipments, you can't just talk about the price, otherwise the subsequent maintenance costs will be far higher than you think. 😶 To paraphrase one of our customers, without support, a machine is garbage. By the same token, it is meaningless to only talk about price without talking about quality & service. 🤗

Our SMT (Surface Mount Technology) placement machine showcases remarkable efficiency, capable of placing up to 10,000 components per hour. However, in our operations, we achieve a rate of 5,000 to 6,000 components per hour to ensure precision and quality for our chargers. The machine features three placement heads that work concurrently, significantly speeding up the assembly process. This video demonstrates how this machine skillfully places components on the control system of power modules, offering a glimpse into the advanced technology and efficiency of our production line. #AximaPower #BehindTheScenes #ChargerManufacturing #ManufacturingProcess

DIP technology, utilizing dual in-line packaging, remains significant despite the rise of Surface Mount Technology (SMT), especially for specialized components, albeit requiring more manual labor compared to SMT automation.#DIPtechnology #inlinepackaging #integratedcircuit #PCBAmanufacturing #Surfacemounttechnology

Importance of Fiducial mark in PCB. Fiducial marks play a crucial role in SMT for several reasons: 🔹Reference Points: Fiducial marks act as reference points for the pick & place and Screen Printer machine's vision system. They provide a known and fixed location on the PCB, aiding in precise component placement during the assembly process. 🔹Alignment and Orientation: Fiducials help in aligning and orienting the PCB accurately. The machine uses these markers to determine the board's position, rotation, and scale, ensuring that components are placed with high precision. 🔹Compensation for PCB Variations: PCBs may have slight variations in dimensions or placement on the production line. Fiducials allow the pick & place machine to adapt and compensate for these variations, maintaining accuracy in component placement. 🔹Enhanced Accuracy and Yield: Proper fiducial use contributes to overall process accuracy. This, in turn, improves the yield by reducing errors and ensuring that components are correctly placed on the PCB, reducing the likelihood of defects. 🔹Automated Inspection: Fiducial marks are often used in AOI & SPI systems. These systems use fiducials to verify the correct assembly of components on the PCB by comparing the actual positions against the expected positions based on fiducial information. In summary, fiducial marks in SMT are essential for ensuring accurate and consistent component placement, improving production yield, and facilitating automated inspection processes. #SMTEngineering #PCBAssembly #SurfaceMountTechnology #SMTProcess #ElectronicsManufacturing #SMTAssembly #smt #ems

🔍 Ensuring Perfection at Every Layer: Our PCB manufacturing process includes meticulous inspection of every inner layer using advanced AOI (Automated Optical Inspection). This critical step guarantees precision and quality before pressing the layers into a final circuit board. Trust in our commitment to excellence for your most demanding projects. #PCBDesign #HardwareEngineering #ElectronicsManufacturing #CircuitBoard #EngineeringExcellence #PCBAssembly #TechManufacturing

How to assemble odd shaped components the best way 🧩 Odd Shaped Components (OSCs) are becoming increasingly important in electronics manufacturing. They often have to be assembled together with normal SMT components on mixed boards. This requires highly flexible production technology that also meets the special requirements of THT (Through Hole Technology) heavyweights: They need special feeders, grippers, and inspection systems that can handle both the higher weight and the many different package and connector shapes. 🚀 The ASMPT OSC Package extends the flexible SIPLACE SX placement platform into a powerful and reliable OSC platform. Your benefits: ✔ Maximum precision with advanced optical inspection and vision recognition, ✔ reduced manual placements and ✔ a significant increase in yield. Key Features of the OSC Package are: ⏩ Speed optimization: empirically determines the maximum possible transport speed for the placement of heavy components. ⚡· External Vision Teaching Station: measures – even very exotic – OSCs offline in the shortest possible time, i.e. without interrupting production. 👁️· Snap-in detection: uses the optical height control of the SIPLACE SX to check whether components are correctly in place. ✅· Stereometric Vision: generates a 3D image from two slightly offset 2D images. This allows OSCs to be measured down to the smallest connecting wire, even under unfavorable lighting and reflection conditions. Find out more about the full range of functions and the benefits of our OSC package in our detailed white paper. 💪 With the OSC Package from ASMPT, electronics manufacturers can fully integrate the automatic placement of even very unusual OSC and THT components into your standard SMT line without the need for additional cost-intensive production equipment. ASMPT SMT Solutions ASMPT AEi, Inc. ASMPT ALSI ASMPT AMICRA ASMPT SEMI Solutions ASMPT NEXX, Inc. Critical Manufacturing #ElectronicsManufacturing #SMT #OSC #Innovation #THT

🔊 Q: What role does the SMT process play in charger manufacturing? 🔔 A: Surface Mount Technology (SMT) is used to place and solder electronic components onto the PCB. This automated process ensures precision and consistency, reducing the risk of manufacturing defects. SMT enhances production efficiency and allows for the miniaturization of components, which is essential for compact charger designs. #SMTProcess #PrecisionManufacturing #Efficiency

One of the coolest things about manufacturing PCB's is knowing that the boards we produce touch lives everywhere! ❤️ ✔️ Medical equipment and devices ✔️ Aerospace components and controls ✔️ Technology that drives industrial systems ✔️ Agricultural sensors and systems ...and the list goes on and on. And nothing energizes us more than working in partnership with our customers to help them bring these products to life. Time to update your design and unleash the power of advanced technology. Tap the 𝘼-𝙏𝙚𝙖𝙢 today! #smt #smta #pcb #pcba #pcbassembly #pcbmanufacturing #pcbdesign #circuits #circuitboard #pickandplace

The main reasons for using #Xrayinspection equipment to inspect #ICchips include the following: Ⅰ. Visualization of Inner Structure X-ray provides a clear image of the internal structure of the IC chip. Connections, solder joints and other structures inside the chip can be inspected without physically disassembling the chip. Ⅱ. #DefectDetection X-ray inspection can effectively identify a wide range of defects, including: - #Solderingdefects: such as false soldering, short circuits and open circuits. - #Packagingdefects: such as bubbles, cracks and foreign objects. - Inter-layer problems: to detect whether the connection between different layers inside the chip is normal or not. Ⅲ. Automation and High Throughput Modern X-ray inspection equipment is often equipped with automation features that allow for rapid processing of large numbers of samples. This is important in mass production environments to increase inspection efficiency and reduce manual intervention. Ⅳ. #QualityControl By using X-ray inspection on a regular basis, #manufacturers can ensure that products meet quality standards and reduce rework and returns due to defects. This helps to improve customer satisfaction and brand reputation. X-ray inspection equipment plays an important role in #IC chip inspection, providing efficient, non-destructive internal structure analysis that helps manufacturers identify defects, control quality, and adapt to the requirements of increasingly complex chip designs. #ElectronicComponentsTesting #ComponentInspection #ComponentTesting #ElectronicComponentInspection #Perceptive #ChipInspection #ChipTesting