BORIDE Engineered Abrasives’ Post

High MRR - zero vibration

𝗔𝗱𝘃𝗮𝗻𝘁𝗮𝗴𝗲𝘀 𝗼𝗳 𝗣𝗣𝗖 𝟱-𝗔𝘅𝗶𝘀 𝗮𝗻𝗱 𝗛𝗶𝗴𝗵 𝗙𝗲𝗲𝗱 𝗠𝗶𝗹𝗹𝗶𝗻𝗴 - Hoffmann Group UK ✅ Shorter machining times due to the large stepover. ✅ Lower set-up costs. ✅ General purpose tool bodies and specific indexable inserts. ✅ Higher surface qualities at shorter cycle times. ✅ Outstanding process reliability. ✅ Extreme wear resistance. ✅ Increased productivity. Application of tools: 𝗡 - 𝗔𝗹𝘂𝗺𝗶𝗻𝗶𝘂𝗺 For machining 3.2581, 3.0615 and 3.3535 𝗣 - 𝗦𝘁𝗲𝗲𝗹 For machining Toolox 44, 1.7225, Toolox 33 and 1.0503 𝗛 - 𝗛𝗮𝗿𝗱 For machining HRC 67, HRC 65, HRC 60, HRC 55 and HRC 50 𝗠 - 𝗦𝘁𝗮𝗶𝗻𝗹𝗲𝘀𝘀 𝗦𝘁𝗲𝗲𝗹 For machining 1.4462, 1.4539, 1.4571 and 1.4301 🔎 𝗙𝗶𝗻𝗱 𝗼𝘂𝘁 𝗺𝗼𝗿𝗲: https://lnkd.in/e8YEhFvu #GARANT #HOLEX #qualitytools #milling #cncmachining #precisionmachining #Innovation #EngineeringExcellence

The #Bray Series 3W/3L resilient seated butterfly #valves feature a one-piece body with a molded-in seat to increase the products pressure rating and ability to operate in higher velocity applications. The 3W/3L offers a high-strength through stem design utilizing an internal disc to stem connection to reduce hysteresis. The Series 3W/3L is engineered to provide bidirectional bubble-tight shutoff and isolation of the line media from the stem or valve body. Available in Buna-N and EPDM elastomers as well as Nylon Coated and stainless disc materials it offers a solid platform for a variety of applications. The ISO 5211 top flange allows for easy automation to pneumatic or electric #actuation for on/off or modulation applications.

Two-sided trigon inserts(+). Double-sided trigon inserts for steel and cast iron. First choice for finishing carbon, alloy, and stainless steel. The medium cutting rate for hard materials. Peninsular protrusion for rough cutting. Slanted cutting face reduces crater wear and clogging. The cutting flute’s sturdy flat-land design and big chip pocket minimize clogs and fractures during chamfering. 1.5-6.0 cut depth, 0.25-0.60 feed rate. Inserts offer many cutting edges, which is a plus. Shops should examine which machines will need an insert. Some machines have horsepower and spindle rpm limits. The most robust, wear-resistant insert substrate isn’t always the greatest. To increase productivity, run as rapidly as feasible without reducing tool life. Six-edged WNMG inserts are better than four-edged ones, argues Andersson. Andersson urges never to separate grade and geometry. Microgeometry and macro geometry fall under “geometry.” A four-edge CNMG can cut as many pieces as a WNMG. Both feature two cutting edges. Additional applications using the same grade and geometry mean more tradeoffs. #cnctools #turningtools #carbideinsert #machinetools #metalwork

In the world of precision die casting, understanding the nuances between various methods is crucial for selecting the best process for your project. Today, let's delve into the differences and advantages of Low Pressure Die Casting (LPDC) and High Pressure Die Casting (HPDC). 🔹 𝗟𝗼𝘄 𝗣𝗿𝗲𝘀𝘀𝘂𝗿𝗲 𝗗𝗶𝗲 𝗖𝗮𝘀𝘁𝗶𝗻𝗴 (𝗟𝗣𝗗𝗖)  Molten metal is injected into the die under low pressure (usually around 20-100 kPa). Advantages: ✔Superior Surface Finish: Ideal for parts requiring high aesthetic quality. ✔Reduced Porosity: Excellent for creating airtight components. ✔Higher Yield: Better for thicker walls and larger components. ✔Material Versatility: Suitable for aluminum and magnesium alloys. 🔹 𝗛𝗶𝗴𝗵 𝗣𝗿𝗲𝘀𝘀𝘂𝗿𝗲 𝗗𝗶𝗲 𝗖𝗮𝘀𝘁𝗶𝗻𝗴 (𝗛𝗣𝗗𝗖)  Molten metal is forced into the die cavity under high pressure (ranging from 10-175 MPa). Advantages: ✔High Production Rate: Perfect for mass production of small to medium-sized parts. ✔Dimensional Accuracy: Provides excellent precision and repeatability. ✔Thin Wall Capability: Ideal for lightweight components with intricate details. ✔Cost-Effective: Lower per-unit cost for high volume production. Each method has its unique strengths, making them suitable for different applications. Whether you're aiming for the finest detail or the highest production efficiency, choosing the right die casting process is key to achieving optimal results. 🏆 Ready to elevate your manufacturing process? Reach out to us today to discuss your project needs and discover how our expertise in die casting can bring your vision to life! 🚀 #diecasting #manufacturing #lowpressurediecasting #industry #highpressurediecasting #precisionengineering #CNC #industry4.0 #castinginnovation #manufacturingexcellence #metalfabrication

✳️ Challenge: Recovery and reinforcement of a worn converter shaft (800mm length, 270mm wear zone) affected by severe abrasion due to high-intensity, continuous operation. ✅ Solution: To restore and extend the operational lifespan of the converter shaft, Maxceramic 1511 was selected for its exceptional abrasion resistance and durability under high-stress conditions. Surface preparation was intensified, deepening the wear points to ensure the coating would fully adhere to the shaft’s substrate, forming a robust bond. Applying Maxceramic 1511 directly to the worn areas, the coating was built up incrementally, restoring the shaft’s dimensions to its original specifications. By doing so, the shaft was not only restored but reinforced, allowing it to better withstand future wear. The polymeric ceramic coating offers significant advantages over traditional repair methods by reducing downtime, lowering maintenance costs, and delivering a reinforced protective layer designed to handle continuous, heavy-duty usage. This solution provides a longer-lasting repair and negates the need for costly replacement parts or excessive downtime associated with part replacement or machining repairs. The use of Maxceramic 1511 has proven to be a cost-effective alternative, offering performance similar to or better than new equipment components in many cases. ✅✅ Conclusions: The application of Maxceramic 1511 successfully restored the converter shaft, bringing it back to operational standards with a significantly enhanced wear-resistant surface. The coating’s superior durability has extended the component’s service life, contributing to a projected 20% reduction in downtime due to decreased maintenance needs. Additionally, this approach saved an estimated 30% in maintenance costs compared to a full part replacement. For more... 🌐 www.maxepoxy.com #Maxepoxy #OffshoreSolutions #IndustrialMaintenance #MaxRepairs #Distributor #SucessCases #Maxecase #MaxMetal #CaseHistories #Mining

At 2M, we pride ourselves on delivering top-notch precise lost-wax castings, thanks to our longstanding partnerships. Here's a glimpse into the intricate process: Mould Creation: We start by machining an aluminium or steel block to create a mould with cavities shaped like the desired part. Wax Injection: The mould is then used to produce numerous wax models, which are assembled into a cluster using casting attachments. Ceramic Coating: These wax models are dipped in a ceramic mixture and covered with powdered refractory material. This step is repeated until a thick, durable shell is formed. This meticulous process ensures the shell can withstand the extreme heat and pressure of the molten metal, resulting in high-quality precision parts. 🔗 Learn more about our precision casting process: https://lnkd.in/d8aJJxJg #PrecisionCasting #LostWaxCasting #Manufacturing #Engineering #QualityCraftsmanship #2M

We’ve seen mistakes occur in the process of making a #urethanerubber mold to the point where it starts deforming after it’s been demolded. The most likely reason for this is that you demolded too early or began #casting too early. VFI always recommends waiting at least 16 hours to demold your new mold, but this will also depend on the conditions you’re working in. Before casting, we recommend letting your mold sit at room temperature for at least 3 days. This waiting period allows your mold to gain the strength and properties necessary to withstand multiple casts. There are several other reasons your mold could be deforming. Check out our latest tech piece or the carousel below for more information.

WNMG080412 Turning Insert 1.The base material with good toughness can withstand large cutting forces and impact forces, reducing the risk of insert breakage during cutting. 2.Using the excellent combination of MT-TICN, thick AL2O3, and TIN coatings, these coatings can improve the wear resistance and anti-adhesion of the insert and extend the service life of the insert. 3.Designed specifically for semi-finishing of steel, it can achieve higher processing accuracy and surface quality. 4.The negative angle chip breaker design helps the smooth discharge of chips, reduces the scratches on the machined surface, and reduces the cutting force and improves the processing efficiency. 5.Suitable for turning of a variety of steels, including ordinary carbon steel, alloy steel, etc., to meet the processing needs of different materials. The hexagonal insert shape has multiple available cutting edges. When one cutting edge is worn, it can be easily replaced with another cutting edge to improve the utilization rate of the insert.

#𝗣𝗔𝗠𝗔𝗣𝗿𝗼𝗱𝘂𝗰𝘁𝘀 In today's #InsidePAMA we talk about ATTACHMENT HEAD MAGAZINES, a structure able to receive and protect the attachment heads from any contamination generated by machining or the workshop environment when they are not in use. Depending on the selected machine configuration, they can be: 📌Fixed 📌Carousel 📌Shuttle Discover more 👉 https://brnw.ch/21wJZ6c