Building Systems UK (A Tata Steel Enterprise)’s Post

Replacement of 450mm HDPE pipe, crossing the chatty river 🤯

Did you know we saved a Quarry €1,976,160? The original competitor bearings in a Quarry jaw crusher were failing once a year. The ensuing replacement and subsequent downtime resulted in a huge loss of production and, therefore, loss of profits. The root cause of the premature failures was due to the bearings being incorrectly installed, lacking proper lubrication, and a weak performance under high operating temperatures. Through an AIP application review, we investigated the failures that resulted in a recommendation to modify the shaft and housing arrangement. The maintenance staff were also trained on installing NSK bearings (heat stabilised up to 200°C) with the proper lubrication. The result? The bearing has been running for five years straight, with no signs of degradation, saving almost 2 million euros every year 👌 https://lnkd.in/e6pUjhW2

#Aokman B right angle bevel helical gearmotor with flexible coupling used for conveyor belt in cement plant. #cement #conveyor #cementplant #reducer #heavyindustry #materialhandling #buildingmaterials #helicalgearbox #coupling

5 Years of Performance: HASLE D59Aht in Kiln Inlet Slope. A cement plant in the Southern part of India, operating 4 production lines on its campus, installed HASLE D59A-ht castable in the kiln inlet slope of Line-3 back in December 2019. This 5000 tpd line, running on 100% pet coke, had previously faced severe coating issues and required yearly refractory replacements in the kiln inlet slope area. HASLE D59A-ht is a dense, low-cement castable formulated from premium high-alumina raw materials, including andalusite and mullitized bauxitic clay. It offers excellent mechanical strength and good resistance to thermal shock and abrasion, making it a highly reliable choice for high-wear areas like the kiln inlet slope. Fast forward 5 years: During their annual major shutdown in December 2024, the plant conducted an inspection of the kiln inlet slope. The refractory lining was found to be in good operating condition and is expected to operate for another campaign. The customer expressed their satisfaction with the performance and is planning to replace the lining with HASLE D59A-ht again during the next major shutdown. At HASLE, we are proud to see our solutions deliver such reliable, long-term performance and appreciate the opportunity to support our customers with expert guidance as well as supervision during installation. #RefractorySolutions #CementIndustry #Durability

In steel production, reliability and durability are non-negotiable. That’s why leading Steel plants depend on CUMI's acid-resistant brick lining, particularly for their Push Pull Pickling Line & Acid Regeneration Plants. CUMI ensures seamless installation of acid-resistant masonry linings across critical areas—columns, pits, recirculation zones, and tank foundations—to provide uninterrupted performance even in harsh corrosive environments. With highly corrosive acids like HCl in play, CUMI's superior AR Brick Lining system can offer the robust defence required, ensuring long-lasting protection and minimising maintenance. Key Features Proven acid and chemical resistance Comprehensive protection across vast industrial applications Expertise in large-scale projects, ensuring quality and longevity Join leading steel plants in trusting CUMI for industrial protection that never compromises. #SteelIndustry #PicklingLineProtection #CUMIProdorite #AcidResistantLining #IndustrialSolutions #CorrosionResistance #ChemicalResistance #SteelManufacturing #Durability

Conducting compressive strength and split tensile test of light weighte concrete using partial replacement of cement by fly-ash and fine aggregate by thermocol #civilengineering #futureengineer’s

🚩 Problem: The roof of an ammonia tank was suffering from prolonged corrosion and had begun to show signs of weakening. 🔧 Solution: First, damaged areas were pit-filled back to their original profile using Belzona 1121 (Super XL-Metal). Next, Belzona SuperWrap II was used to reinforce parts of the roof from the exterior of the tank, restoring structural integrity. Finally, Belzona 5831LT was applied as a corrosion barrier coating. ✅ Fact: This repair allowed the Customer to restore the tank's compliance without welding new plates, which would have risked making the structure heavier. ... #Belzona #dbrassociates #Chemicalndustry #KHIA #SuperWrap #IndustrialMaintenance #alliatech

🚩 Problem: The roof of an ammonia tank was suffering from prolonged corrosion and had begun to show signs of weakening. 🔧 Solution: First, damaged areas were pit-filled back to their original profile using Belzona 1121 (Super XL-Metal). Next, Belzona SuperWrap II was used to reinforce parts of the roof from the exterior of the tank, restoring structural integrity. Finally, Belzona 5831LT was applied as a corrosion barrier coating. ✅ Fact: This repair allowed the Customer to restore the tank's compliance without welding new plates, which would have risked making the structure heavier. ... #Belzona #dbrassociates #Chemicalndustry #KHIA #SuperWrap #IndustrialMaintenance #alliatech

EFECE Galvaniz Iron Steel Industry and Trade Inc, a Turkey-based company specializing in the supply of iron-steel, roofing and insulation products, has announced plans to build a new steel production plant in Izmir in the second half of 2025. Read More: https://lnkd.in/g39ufEHG #EFECEGalvaniz #SteelIndustry #IronSteel #NewPlaNT #SteelPlant #TubePipeIndia #TPI

What makes Shaheen Steel TMT bars Unique? . . . . . . #TMTBar #SteelStrength #ConstructionMaterials #BuildingBetter #TMTSteel #HighStrengthSteel #DeformedBar #SteelQuality #ConstructionTech #TMTConstruction #SteelInnovation #TMTAdvantage #SteelDurability #NaturalDisasterProtection #EarthquakeResistant #HurricaneProof #TornadoSafe #FloodProtection #DisasterProof #StructuralIntegrity