Looking for a versatile manual HF welding press for plastic eyelets, cleats, line supports, buttons etc.? The EP3 welding press is a flexible and cost-efficient solution perfect for smaller series. The EP3 is easy to operate and requires minimal maintenance. In addition, it is extremely precise in its weldings, which ensures high quality every time. Interested? Get your EP3 welding press here: https://lnkd.in/d5CtFsT5
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WELD ENGINEER at Defsys solutions pvt ltd.|| Defence & Aerospace || SLIET || WRI-PSG || CWI || NDT LEVEL II ||SIX-SIGMA GREEN BELT ||.
To ensure the stainless steel (SS) wire brush is suitable for cleaning aluminum before GTAW welding, consider the following criteria: 1. **Material:** The wire brush must be made of stainless steel to prevent contamination of the aluminum with ferrous particles. Verify the brush's material from its labeling or specifications. 2. **Newness:** Use a new or dedicated SS wire brush for aluminum to avoid cross-contamination with other metals. Brushes used on other metals can introduce impurities that lead to weld defects. 3. **Condition:** Inspect the brush for any signs of wear, deformation, or contamination. Worn-out or contaminated brushes are less effective and can introduce unwanted particles onto the aluminum surface. 4. **Brush Type:** Use a brush with bristles that are fine enough to remove the oxide layer effectively without damaging the aluminum. A fine or medium bristle brush is usually appropriate. 5. **Cleanliness:** Ensure the brush is clean before use. If necessary, clean the brush with a solvent like acetone and rinse it thoroughly to remove any residual contaminants. 6. **Dedicated Usage:** Keep brushes used for aluminum separate from those used for other materials to maintain their cleanliness and prevent cross-contamination. ### Procedure to Identify and Prepare the SS Wire Brush: 1. **Visual Inspection:** Look for any visible signs of rust, contamination, or wear on the brush. Discard any brush that shows these signs. 2. **Material Check:** Confirm that the brush is labeled as stainless steel. If unsure, consult the manufacturer’s specifications. 3. **Solvent Cleaning:** - Soak the brush in a solvent such as acetone for a few minutes. - Agitate the brush in the solvent to remove any loose particles or contaminants. - Rinse the brush with clean solvent or distilled water and allow it to dry completely. 4. **Storage:** Store the brush in a clean, dry place to prevent contamination when not in use. Consider using a plastic bag or container specifically for aluminum-use brushes. By following these guidelines, you can ensure that the SS wire brush is suitable for preparing aluminum for GTAW welding, leading to cleaner and more reliable welds.
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What is Peening in Welding? Peening: A post-welding process to relieve stress and reduce distortions in welds Works by mechanically deforming the weld surface to create beneficial compressive stresses to counteract the tensile stresses generated during welding. Types of Peening in Welding: 1-Shot Peening: Small, high-velocity shots (usually metallic beads) are directed at the welded surface. This induces plastic deformation, creating a layer of compressive stress that improves fatigue resistance. 2-Hammer Peening: Manual or mechanical striking with a hammer-like tool helps in redistributing stresses and inducing plastic deformation, enhancing the material's mechanical properties. 3-Ultrasonic Peening: High-frequency vibrations are applied to the material, promoting grain refinement and inducing compressive stresses. How peening reduces residual stresses? 1. Residual stresses in welded structures are often tensile in nature, making the material prone to cracking and reduced fatigue life and Peening introduces compressive stresses on the surface of the welded material. 2. The mechanical forces applied during peening induce plastic deformation in the material transforming tensile stresses into compressive stresses near the surface. 3. Stretching the weld bead over the surface during peening creates internal stress on the surface layer, which receives corresponding balance from the internal tensile stress of the parent material. 4. Peening is a cold work process, meaning it occurs at temperatures below the material's recrystallization temperature. Cold working induces changes in the material's structure, leading to increased dislocation density and deformation hardening. These changes contribute to the reduction of residual stresses and enhance the material's mechanical properties. 5. Residual stresses, if not addressed, can contribute to stress corrosion cracking over time. - Peening reduces stress corrosion cracking by modifying the stress state within
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Our factory production process: 1.These are the raw material of the stainless steel welded tube, we will install these material on the runner, then as the machine open and running, the stainless steel coil will be brought into the machine. 2. Make flattening of the steel strip 3.Bening. Steel strip through the mould extrusion steel belt/strip, and then it will bending the material into the shape and size according to requires. 4. After extrusion of strip,will moulded into a round tube gradually. 5. Welding of pipe seams (TIG), After the raw material is formed, it will enter the welding process. Our welding way is TIG welding. 6. Grinding of outer welds 7. Then it will cooling the tube by water. 8. And now we can cut the tube into the length accordingly. Normally, our clients ask for to cut into 6 meters, 5.8m or 6.1m. Some customers also require the length into 3m or 4m or 7m, these all are workable. 9. And this is the next process in production, polishing. We can do brushed, polished, mirror surface. 10. Then after finished the production, our quality control department will check the stainless steel welded tubes piece by piece before package. They will test the size, thickness, length, and check the straightness, surface. 11. Packing: Each tube with clear poly bag packing,with stick label of tube.then put into a big bundle, with stick label of bundle.
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Spin welding involves rotating one plastic component against another while applying pressure to create frictional heat. If you are new to spin welding or looking to enhance your knowledge, this article will equip you with useful information to optimise your plastic welding processes. Learn more. - https://hubs.ly/Q02v_rk00 #Welding #SpinWelding
Spin Welding Demystified: A Step-by-Step Guide to the Process
blog.xfurth.com
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Sunning Steel Limited stainless steel sheets & tubes&coils whatsapp/Tel +86 15837958793 Email:liliya@sunningsteel.com
Stainless Steel Sheets AISI 304 Mirror surface DESCRIPTION of Stainless Steel Sheets AISI 304 Mirror surface Problems in the whole processing of Stainless Steel Sheets AISI 304 Mirror surface 1. Welding shortcomings: Welding shortcomings are more serious, use hand-made mechanical equipment grinding and polishing solutions to fill, resulting in grinding and polishing marks, resulting in uneven surface layer, affecting the appearance. 2. Stainless Steel Sheets AISI 304 Mirror surface Surface inconsistency: Only phosphating treatment is carried out for welding, which also leads to uneven surface layer, which affects the appearance. 3. It is difficult to remove the marks: the overall phosphating treatment cannot remove all kinds of scratches caused during the whole processing, and it cannot be removed because of scratches, welding splashes and adhesion to Stainless Steel Sheets AISI 304 Residues such as carbon steel and splashes on the surface of the Stainless Steel Sheets AISI 304 Mirror surface cause chemical corrosion or electrochemical reaction and corrosion under the standards for the existence of corrosive substances. 4. Grinding, polishing, and passivation treatment unevenness: phosphating treatment is carried out after hand-made polishing treatment. For products with a large total area, it is difficult to achieve uniformity and uniformity to solve the actual effect, and it is impossible to obtain an ideal uniform surface layer. Moreover, labor costs and auxiliary materials costs are also high. 5. Limited washing capacity: Pickling passivation paste is not all-powerful. It is difficult to remove gray-black oxide scale produced by plasma cutting machine and CNC flame cutting. 6. The scratches caused by human error are serious: in the whole process of lifting, transportation and construction processing, the scratches caused by human errors such as bumps, bumps, drags, and thumps are serious, which promotes the increase of the difficulty coefficient of surface treatment, and It is also the key cause of rust after the solution. 7. Elements of machinery and equipment: In the whole process of aluminum profile, plate bending, sheet metal bending, the scratches and wrinkles caused are also the key reasons for the rust after the solution. 8. Other factors: Kunming 304 stainless steel plate is in the whole process of purchase and storage. The bumps and scratches caused by the whole process of lifting and transportation are also serious, which is also one of the reasons for rust.
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Sunning Steel Limited stainless steel sheets & tubes&coils whatsapp/Tel +86 15837958793 Email:liliya@sunningsteel.com
Stainless Steel Sheets AISI 304 Mirror surface DESCRIPTION of Stainless Steel Sheets AISI 304 Mirror surface Problems in the whole processing of Stainless Steel Sheets AISI 304 Mirror surface 1. Welding shortcomings: Welding shortcomings are more serious, use hand-made mechanical equipment grinding and polishing solutions to fill, resulting in grinding and polishing marks, resulting in uneven surface layer, affecting the appearance. 2. Stainless Steel Sheets AISI 304 Mirror surface Surface inconsistency: Only phosphating treatment is carried out for welding, which also leads to uneven surface layer, which affects the appearance. 3. It is difficult to remove the marks: the overall phosphating treatment cannot remove all kinds of scratches caused during the whole processing, and it cannot be removed because of scratches, welding splashes and adhesion to Stainless Steel Sheets AISI 304 Residues such as carbon steel and splashes on the surface of the Stainless Steel Sheets AISI 304 Mirror surface cause chemical corrosion or electrochemical reaction and corrosion under the standards for the existence of corrosive substances. 4. Grinding, polishing, and passivation treatment unevenness: phosphating treatment is carried out after hand-made polishing treatment. For products with a large total area, it is difficult to achieve uniformity and uniformity to solve the actual effect, and it is impossible to obtain an ideal uniform surface layer. Moreover, labor costs and auxiliary materials costs are also high. 5. Limited washing capacity: Pickling passivation paste is not all-powerful. It is difficult to remove gray-black oxide scale produced by plasma cutting machine and CNC flame cutting. 6. The scratches caused by human error are serious: in the whole process of lifting, transportation and construction processing, the scratches caused by human errors such as bumps, bumps, drags, and thumps are serious, which promotes the increase of the difficulty coefficient of surface treatment, and It is also the key cause of rust after the solution. 7. Elements of machinery and equipment: In the whole process of aluminum profile, plate bending, sheet metal bending, the scratches and wrinkles caused are also the key reasons for the rust after the solution. 8. Other factors: Kunming 304 stainless steel plate is in the whole process of purchase and storage. The bumps and scratches caused by the whole process of lifting and transportation are also serious, which is also one of the reasons for rust.
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Sunning Steel Limited stainless steel sheets & tubes&coils whatsapp/Tel +86 15837958793 Email:liliya@sunningsteel.com
Stainless Steel Sheets AISI 304 Mirror surface DESCRIPTION of Stainless Steel Sheets AISI 304 Mirror surface Problems in the whole processing of Stainless Steel Sheets AISI 304 Mirror surface 1. Welding shortcomings: Welding shortcomings are more serious, use hand-made mechanical equipment grinding and polishing solutions to fill, resulting in grinding and polishing marks, resulting in uneven surface layer, affecting the appearance. 2. Stainless Steel Sheets AISI 304 Mirror surface Surface inconsistency: Only phosphating treatment is carried out for welding, which also leads to uneven surface layer, which affects the appearance. 3. It is difficult to remove the marks: the overall phosphating treatment cannot remove all kinds of scratches caused during the whole processing, and it cannot be removed because of scratches, welding splashes and adhesion to Stainless Steel Sheets AISI 304 Residues such as carbon steel and splashes on the surface of the Stainless Steel Sheets AISI 304 Mirror surface cause chemical corrosion or electrochemical reaction and corrosion under the standards for the existence of corrosive substances. 4. Grinding, polishing, and passivation treatment unevenness: phosphating treatment is carried out after hand-made polishing treatment. For products with a large total area, it is difficult to achieve uniformity and uniformity to solve the actual effect, and it is impossible to obtain an ideal uniform surface layer. Moreover, labor costs and auxiliary materials costs are also high. 5. Limited washing capacity: Pickling passivation paste is not all-powerful. It is difficult to remove gray-black oxide scale produced by plasma cutting machine and CNC flame cutting. 6. The scratches caused by human error are serious: in the whole process of lifting, transportation and construction processing, the scratches caused by human errors such as bumps, bumps, drags, and thumps are serious, which promotes the increase of the difficulty coefficient of surface treatment, and It is also the key cause of rust after the solution. 7. Elements of machinery and equipment: In the whole process of aluminum profile, plate bending, sheet metal bending, the scratches and wrinkles caused are also the key reasons for the rust after the solution. 8. Other factors: Kunming 304 stainless steel plate is in the whole process of purchase and storage. The bumps and scratches caused by the whole process of lifting and transportation are also serious, which is also one of the reasons for rust.
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Sunning Steel Limited stainless steel sheets & tubes&coils whatsapp/Tel +86 15837958793 Email:liliya@sunningsteel.com
Stainless Steel Sheets AISI 304 Mirror surface DESCRIPTION of Stainless Steel Sheets AISI 304 Mirror surface Problems in the whole processing of Stainless Steel Sheets AISI 304 Mirror surface 1. Welding shortcomings: Welding shortcomings are more serious, use hand-made mechanical equipment grinding and polishing solutions to fill, resulting in grinding and polishing marks, resulting in uneven surface layer, affecting the appearance. 2. Stainless Steel Sheets AISI 304 Mirror surface Surface inconsistency: Only phosphating treatment is carried out for welding, which also leads to uneven surface layer, which affects the appearance. 3. It is difficult to remove the marks: the overall phosphating treatment cannot remove all kinds of scratches caused during the whole processing, and it cannot be removed because of scratches, welding splashes and adhesion to Stainless Steel Sheets AISI 304 Residues such as carbon steel and splashes on the surface of the Stainless Steel Sheets AISI 304 Mirror surface cause chemical corrosion or electrochemical reaction and corrosion under the standards for the existence of corrosive substances. 4. Grinding, polishing, and passivation treatment unevenness: phosphating treatment is carried out after hand-made polishing treatment. For products with a large total area, it is difficult to achieve uniformity and uniformity to solve the actual effect, and it is impossible to obtain an ideal uniform surface layer. Moreover, labor costs and auxiliary materials costs are also high. 5. Limited washing capacity: Pickling passivation paste is not all-powerful. It is difficult to remove gray-black oxide scale produced by plasma cutting machine and CNC flame cutting. 6. The scratches caused by human error are serious: in the whole process of lifting, transportation and construction processing, the scratches caused by human errors such as bumps, bumps, drags, and thumps are serious, which promotes the increase of the difficulty coefficient of surface treatment, and It is also the key cause of rust after the solution. 7. Elements of machinery and equipment: In the whole process of aluminum profile, plate bending, sheet metal bending, the scratches and wrinkles caused are also the key reasons for the rust after the solution. 8. Other factors: Kunming 304 stainless steel plate is in the whole process of purchase and storage. The bumps and scratches caused by the whole process of lifting and transportation are also serious, which is also one of the reasons for rust.
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*Welding Locking Pliers* 💿 Welding locking pliers, often referred to as welding clamps or welding grip pliers, are versatile hand tools designed for securely holding and clamping materials during welding or metalworking tasks. These pliers typically have a locking mechanism that allows them to firmly grip onto the workpiece, providing a stable and hands-free hold. The jaws of welding locking pliers are often serrated or textured to enhance grip on various materials, and they can be adjusted to accommodate different sizes of workpieces. Uses 1. Clamping during Welding: Welding locking pliers are frequently used to hold workpieces securely in place during welding. This ensures that the pieces are properly aligned and helps maintain the desired joint configuration. 2. Temporary Fixturing: These pliers are often employed as makeshift fixtures to hold components together temporarily. This is particularly useful when setting up complex assemblies or when multiple parts need to be aligned before welding. 3. Heat Shield: In situations where the workpiece gets hot during welding, welding locking pliers can act as heat shields. By gripping the workpiece away from the welding area, they protect the user from excessive heat exposure. 4. Assisting in Tack Welding: Welding locking pliers can be used to secure components in position for tack welding. Tack welds are initial, small welds used to hold parts together before completing the full weld. The pliers help maintain alignment during this process. 5. Sheet Metal Bending: When working with thin materials like sheet metal, welding locking pliers can be utilized as a bending tool. By gripping the edge of the metal, they allow for controlled bending without the need for additional tools. hashtag #tools #amarishardware
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Laser welding is taking its place in the modern workshop! Although lasers have been used in industrial settings for quite some time, more recent years have seen fiber laser technology become more dominant, leading to a decrease in the price of laser power sources and an increase in manual laser welding. With benefits such as speed and the ability to work on unclean surfaces as well as advancements in vision systems that will no doubt make laser welders even more user-friendly, many manufacturers and fabricators seem to have a growing interest in laser welding. While laser welding offers numerous advantages, it also comes with safety concerns, such as the risk of burns and eye injuries. To mitigate these risks, proper safety measures are essential. These include wearing appropriate eye protection when using a manual laser welding system and utilizing laser welding helmets to safeguard the entire face from potential laser exposure. Additionally, implementing protective barriers is crucial to ensure the safety of bystanders such as Shaver's LZRTect Retractable weld screen! Read more about laser welding here: https://lnkd.in/gDT_rf38 And don't forget to check out our website here to learn more about our LZRTect Retractable Weld Screens: https://lnkd.in/gbym_X-N
How laser and TIG welding coexist in the modern job shop
thefabricator.com
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