Do you know how are Ejector Pins Made and What Do They Do in Molds? �� Ejector pins, also known as die pins, play a crucial role in molds by ensuring the accurate positioning and stability of workpieces. Here's a glimpse into their manufacturing process and functions: - **Manufacturing Process:** - Design: Structure and dimensions are tailored to mold requirements. - Material Selection: High-hardness, strong tool steel is the preferred choice. - Material Processing: Cutting, turning, and milling shape the material. - Heat Treatment: Quenching and tempering achieve the desired hardness and strength. - Precision Machining: Grinding and polishing uphold quality standards. - **Functions:** Ejector pins are essential for ensuring precise positioning and support during the molding process, significantly impacting the mold's lifespan and performance. Understanding the significance and craftsmanship behind these small components underscores their vital role in enhancing the overall efficiency and accuracy of mold operations. #Manufacturing #MoldComponents #ToolParts #DieParts #Posts #Pins #EjectorPins #ToolSteel #PrecisionMachining #Engineering
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A pretty vivid and interesting video,showing how sheet metal parts are bent. Even a people didn't work in this filed is still able to understand.I think it is a very meaningful video. What do you think guys? #sheetmetal #bending #precisionparts
Exploring Four Unique Bending Structures in Tooling Design In the world of precision manufacturing, different #bending techniques are essential to meet the specific requirements of various parts. Here are four unique bending structures that we use to ensure high-quality and efficient production: 1.Single-Step bi-Directional 90-Degree Bending: This process allows for two consecutive 90-degree bends in different directions. It’s ideal for parts requiring complex shapes with high precision, often completed in a single mold for optimal efficiency. 2.Single 90-Degree Bending: One of the most common methods, this straightforward approach is perfect for creating clean, accurate bends in a single direction, widely used in sheet metal fabrication. 3.Swing Block Bending: This technique uses a rotating block to apply gradual pressure, minimizing surface damage and ensuring smooth bends. It's particularly suited for parts that require delicate surface treatment and finish. 4.Negative Angle Bending: For components requiring angles greater than 180 degrees, this specialized method provides the precision needed for intricate inward bends, creating compact and sealed shapes. Each of these bending structures helps us meet the diverse demands of our clients, from simple to complex designs. As always, our focus is on delivering high-quality results that combine efficiency and innovation. #PrecisionManufacturing #ToolingDesign #BendingTechniques #MetalForming #InnovationInManufacturing #SheetMetalFabrication #EngineeringExcellence #QualityProduction #AdvancedManufacturing #IndustrialSolutions
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Exploring Four Unique Bending Structures in Tooling Design In the world of precision manufacturing, different #bending techniques are essential to meet the specific requirements of various parts. Here are four unique bending structures that we use to ensure high-quality and efficient production: 1.Single-Step bi-Directional 90-Degree Bending: This process allows for two consecutive 90-degree bends in different directions. It’s ideal for parts requiring complex shapes with high precision, often completed in a single mold for optimal efficiency. 2.Single 90-Degree Bending: One of the most common methods, this straightforward approach is perfect for creating clean, accurate bends in a single direction, widely used in sheet metal fabrication. 3.Swing Block Bending: This technique uses a rotating block to apply gradual pressure, minimizing surface damage and ensuring smooth bends. It's particularly suited for parts that require delicate surface treatment and finish. 4.Negative Angle Bending: For components requiring angles greater than 180 degrees, this specialized method provides the precision needed for intricate inward bends, creating compact and sealed shapes. Each of these bending structures helps us meet the diverse demands of our clients, from simple to complex designs. As always, our focus is on delivering high-quality results that combine efficiency and innovation. #PrecisionManufacturing #ToolingDesign #BendingTechniques #MetalForming #InnovationInManufacturing #SheetMetalFabrication #EngineeringExcellence #QualityProduction #AdvancedManufacturing #IndustrialSolutions
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Quality water cooling in a permanent mold can be tricky! Even though your simulation can show you that you can make a quality casting, actually making the mold so that it replicates your computer simulation is where the rubber meets the road. In the case shown here, the customer needed an internal cooling channel that ran for 270 deg of a circular H13 insert. Cool water would be fed through one end and the heated water extracted from the other. The channel could not be turned on a lathe because it only covered 270 deg of the circle. The solution was to drill the channel then finish by EDMing the channel in 3 quarter segments and then seal with an H13 insert welded top and bottom. Our customer initially felt they could fill the entire gap with weld to create the cooling channel. At Anderson Global we have designed and built hundreds of Aluminum Wheel permanent molds and we know that welding if not done correctly will create cracking and therefore leaking opportunity. By reducing the volume of weld by using an insert, we know that this provides a robust solution. Let us help you with your complex permanent mold challenges. We have seen and executed multiple best practices across many types of mold design and industry. #mold #molddesign #moldmaking #foundry #metalcasting #moldmaker #workholding
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Quality water cooling in a permanent mold can be tricky! Even though your simulation can show you that you can make a quality casting, actually making the mold so that it replicates your computer simulation is where the rubber meets the road. In the case shown here, the customer needed an internal cooling channel that ran for 270 deg of a circular H13 insert. Cool water would be fed through one end and the heated water extracted from the other. The channel could not be turned on a lathe because it only covered 270 deg of the circle. The solution was to drill the channel then finish by EDMing the channel in 3 quarter segments and then seal with an H13 insert welded top and bottom. Our customer initially felt they could fill the entire gap with weld to create the cooling channel. At Anderson Global we have designed and built hundreds of Aluminum Wheel permanent molds and we know that welding if not done correctly will create cracking and therefore leaking opportunity. By reducing the volume of weld by using an insert, we know that this provides a robust solution. Let us help you with your complex permanent mold challenges. We have seen and executed multiple best practices across many types of mold design and industry. #mold #molddesign #moldmaking #foundry #metalcasting #moldmaker #workholding
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Carbide milling cutters can easily process HRC62 degree materials 1.High hardness and wear resistance: mold steel mills are usually made of high-hardness tool materials, carbide, and special coating materials, which can effectively resist wear during cutting and prolong the service life of the tool. 2.Good cutting performance: The die steel end mill has good cutting performance, enabling high-speed and efficient cutting and improving production efficiency. 3.High-precision machining: The die steel milling cutter has high machining accuracy and surface quality, which can meet the requirements of dimensional accuracy and surface finish in die manufacturing. 4.Multi-functional application: Die steel milling cutter is suitable for processing a variety of materials, such as steel, stainless steel, etc., can meet the needs of different industries and application fields. 5.Tool stability: The die steel milling cutter is designed to be stable, reducing vibration and noise, improving machining quality and working environment. 6.Diversified tool design: Die steel milling cutters are available in a variety of designs with different shapes and structures, such as flat-bottomed cutters, ball-end cutters, round nose cutters, etc., to meet different processing needs. #cnc #foryou #steel #hardsteel #cncmachine #machining #millingcutter #milling #endmill #carbide #engineering www.samhotool.com
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#sheetmetal #EV #lcv #design #chassis #design. What is ERW pipes? and how they are used in many products from Low cost 2W chassis, to Furnitures, Pallets in production shop...used in your balcony also. Pipes are having huge advantages, it is modular, easily available anywhere & any quantity...it is more commercial grades you get for the price you want, mainly used in Fabrication & welding, hand grinding to reach its final product. There are some issues in painting (inside not carried normally), huge fabrication, thin welding, possibility for CORROSION. Scaling up also big challenge. Stamping operation sort out many issues, there may be some CAPEX involved, but ROI for some cases less than 6 months (mainly volume). Stamping part can be modular, spec what you want thin or thick, all cuttings are clean, no grinding or manual dirty work, paint completely, Quality is consistent. Activities also can be shared (sourced from small supplier). Message: 😃 😃 😃 We support companies for design & developing those parts (convert fabrication to stamping parts) in various responsibilities with our available resources & time plan. Also we have good network for making dies & welding fixtures, we can make it possible, "the way you visualize"
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Bend dies are indispensable tools in the realm of metal fabrication, particularly in processes involving tube bending. These dies are made with precision to mold metal tubes into specific shapes and angles, ensuring structural integrity and dimensional accuracy. #TubeBendingParts #MetalFabrication #PipeBending #Manufacturing #CNCMachining #Engineering #MetalWork #CustomFabrication #IndustrialDesign #Tooling #BendDie #PrecisionTools #FabricationShop #Machining #MachineTools
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The initial pinch rolls engage the sheet metal at the start and end, applying a pre-bend before it enters the main bending zone. This pre-bend reduces the material’s resistance to forming, allowing for smoother curvature throughout the sheet. Unlike conventional 3-roll bending machines, the pinch plate design maintains continuous contact with the sheet metal throughout the rolling process. This eliminates the straight sections that typically occur at the beginning and end of the bend with conventional methods. The pinch rolls can apply a variable clamping force, which can be adjusted based on the material thickness and desired bend radius. This helps to ensure consistent bending throughout the sheet and minimize flattening at the ends. To learn more about plate rolling machines check out the link below: https://lnkd.in/gwEN5wRa ———————————————————info@NovoTechMachineTools.com https://lnkd.in/dZQz8jF9 Tel: +1 647 526 5510 ——————————————————— * #platerolling * #platerollingmachine * #platerollingmachines * #platerollingtechnology * #platerollingsolutions * #platerollingtips * #platerollingtricks * #platerollingfun * #platerollingart * #platerollingchallenge * #metalworking * #fabrication * #engineering * #manufacturing * #metalfabrication * #metalart * #metalcraft * #metalwork * #engineeringlife * #manufacturingindustry
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Sourcer at Dongguan Maozhong Precision Hardware Co.,Ltd-Ultra-high-precision metal part*Turning&milling process
The trees stand gracefully, bathing in the warm and gentle sunshine. The golden rays penetrate through the lush foliage, creating dappled patterns on the ground beneath! Let’s enjoy this sunny day! #cncmanufacturing #precisionmachining #engineering #cnclathe #5axis #profile #custom #cuttingtools #stainlessteel #metal #steel #cnc #cncmachine #4axle #processautomation
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Product designers and machinists utilize different types of holes in #manufacturing different modern products. Blind holes are commonly used for #machining due to their extensive manufacturing benefits, including space utilization, enhanced product aesthetics, and strength. They are standard design features, indentations of varying shape and depth that do not lead to the opposite side of a workpiece. This article will discuss blind holes in engineering and machining, their importance, and application. You’ll also learn about other types of holes in engineering and machining and helpful considerations for successful blind hole machining. Let’s get to it! https://lnkd.in/gzUqBtu3
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