Derrell Shaka Khairu’s Post

Common framework amongst available different FEED loadings

General perspective and comprehensive view regarding FEED vs Detail design.

𝗙𝗘𝗘𝗗 𝘃𝘀 𝗗𝗲𝘁𝗮𝗶𝗹 𝗘𝗻𝗴𝗶𝗻𝗲𝗲𝗿𝗶𝗻𝗴 •𝗙𝗘𝗘𝗗 : FRONT END ENGINEERING DESIGN -it is followed by Conceptual design or Feasibility study. -FEED design focuses on both, technical and approximate project cost. -FEED package forms the basis for the detailed engineering stage. -ACTIVITIES DURING FEED ✓Process Design Basis ✓Heat & Material Balance ✓Process Flow Diagrams ✓Piping & Instrumentation Diagrams ✓Line list ✓Equipment List ✓Hazardous Area Classification Schedule ✓Process Datasheets ✓Process Description ✓Operating, Control and Safeguarding Philosophy ✓Process simulation/calculation report ✓HAZID / HAZOP study •𝗗𝗲𝘁𝗮𝗶𝗹 𝗘𝗻𝗴𝗶𝗻𝗲𝗲𝗿𝗶𝗻𝗴 -All the deliverables prepared during the FEED stage will be reviewed and upgraded during this phase. -Many additional documents and drawings specific to this phase are prepared. -ACTIVITIES DURING DETAIL ENGINEERING (in addition to feed) ✓Operation & control philosophy ✓HAZOP study and Close-out Report ✓Pre-commissioning and Commissioning Manual ✓Effluents and Emissions Summary ✓Single Line Diagrams ✓Instrument Loop Diagrams ✓Material Requisitions for Static Equipment ✓Material Requisitions for Rotary Equipment ✓Material Requisitions for Electrical Items ✓Material Requisitions for Instrument Items ✓Material Requisitions for Civil / Structural ✓Piping Key Plan, Piping GA Drawings, Piping ✓Isometric Drawings ✓Piping Bulk Material Take-Off (MTO) ✓Instrument Bulk MTO ✓Electrical Bulk MTO ✓Civil Bulk MTO ✓Review of Vendor Documents / Drawings (All Disciplines) ✓Technical Bid Analysis ✓Fire Fighting MTO.

🔍 Title: How to Design PFDs and P&IDs 📊 Overview: This presentation delves into the critical aspects of developing Process Flow Diagrams (PFDs) and Piping and Instrumentation Diagrams (P&IDs). It outlines the step-by-step process, from block flow diagrams to detailed P&IDs, essential for translating process designs into reality. 🔧 Why It Matters: Mastering PFDs and P&IDs is crucial for every process design engineer. These diagrams are the backbone of plant design, construction, and operation, ensuring efficient, safe, and effective process management. Understanding them is key to executing successful engineering projects. 👷♂️ Who Should Read This: Process design engineers, project managers, and anyone involved in the design and operation of industrial facilities. Check out the presentation to enhance your process design skills and ensure your engineering drawings are top-notch! 📈👨🔬👩🔬 #ProcessDesign #Engineering #PFD #PID #PlantDesign #EngineeringDrawings #ProfessionalDevelopment

𝗙𝗘𝗘𝗗 𝘃𝘀 𝗗𝗲𝘁𝗮𝗶𝗹 𝗘𝗻𝗴𝗶𝗻𝗲𝗲𝗿𝗶𝗻𝗴 •𝗙𝗘𝗘𝗗 : FRONT END ENGINEERING DESIGN -it is followed by Conceptual design or Feasibility study. -FEED design focuses on both, technical and approximate project cost. -FEED package forms the basis for the detailed engineering stage. -ACTIVITIES DURING FEED ✓Process Design Basis ✓Heat & Material Balance ✓Process Flow Diagrams ✓Piping & Instrumentation Diagrams ✓Line list ✓Equipment List ✓Hazardous Area Classification Schedule ✓Process Datasheets ✓Process Description ✓Operating, Control and Safeguarding Philosophy ✓Process simulation/calculation report ✓HAZID / HAZOP study •𝗗𝗲𝘁𝗮𝗶𝗹 𝗘𝗻𝗴𝗶𝗻𝗲𝗲𝗿𝗶𝗻𝗴 -All the deliverables prepared during the FEED stage will be reviewed and upgraded during this phase. -Many additional documents and drawings specific to this phase are prepared. -ACTIVITIES DURING DETAIL ENGINEERING (in addition to feed) ✓Operation & control philosophy ✓HAZOP study and Close-out Report ✓Pre-commissioning and Commissioning Manual ✓Effluents and Emissions Summary ✓Single Line Diagrams ✓Instrument Loop Diagrams ✓Material Requisitions for Static Equipment ✓Material Requisitions for Rotary Equipment ✓Material Requisitions for Electrical Items ✓Material Requisitions for Instrument Items ✓Material Requisitions for Civil / Structural ✓Piping Key Plan, Piping GA Drawings, Piping ✓Isometric Drawings ✓Piping Bulk Material Take-Off (MTO) ✓Instrument Bulk MTO ✓Electrical Bulk MTO ✓Civil Bulk MTO ✓Review of Vendor Documents / Drawings (All Disciplines) ✓Technical Bid Analysis ✓Fire Fighting MTO.

Here is the difference between FEED and DETAIL ENGINEERING packages

Second phase of an EPC project : Front-End Engineering Design (FEED) Front-End Engineering Design (FEED) is a crucial phase in the life cycle of Engineering, Procurement, and Construction (EPC)Project. Key Aspects of FEED for EPC Projects: 1. Project Definition and Scope: - Scope of Work: Detailed description of engineering, procurement, and construction activities. - Project Boundaries: Clear limits, including interfaces with existing facilities and projects. - Specifications: Detailed specs for materials, equipment, and systems. 2. Design Basis: - Process Design: Development of process flow diagrams (PFDs), piping & instrumentation diagrams (P&IDs), and key parameters. - Mechanical Design: Preliminary design of vessels, heat exchangers, and rotating machinery. - Electrical/Instrumentation Design: Basic design for systems, including one-line diagrams and control philosophies. - Civil/Structural Design: Initial design for foundations, layouts, and structural loads. - Safety/Environmental Design: Development of safety systems, fire protection, and environmental assessments. 3. Cost Estimation: - Capital/Operating Costs: Detailed estimates for materials, labor, and operational costs. 4. Schedule Development: - Project Schedule: Timeline for engineering, procurement, and construction activities. - Milestone Identification: Critical path activities and key project phases. 5. Risk Assessment: - Technical/Project Risks: Evaluation of design challenges and risks like delays and cost overruns. - Mitigation Plans: Strategies and contingencies for risk management. 6. Procurement Planning: - Long-Lead Items: Identification of early procurement strategies. - Vendor Selection: Prequalification of suppliers and preliminary material take-offs. 7. Regulatory/Compliance: - Permitting/Compliance: Ensuring adherence to local and international regulations. 8. Stakeholder Engagement: - Client Requirements/Interface Management: Alignment with client expectations and coordination with stakeholders. 9. Documentation and Deliverables: - Design Deliverables: Preparation of detailed drawings, specifications, and reports. - Review/Approval: Formal review process by clients and stakeholders. 10. Decision Support: - Feasibility Analysis/Gate Reviews: Assessment of project feasibility and decision-making for advancing to the next phase. Importance of FEED: FEED lays the groundwork for the EPC project, minimizing risks and uncertainties while enabling accurate budgeting and scheduling. A robust FEED leads to a smoother transition into detailed engineering and construction, reducing rework and enhancing project success. #FrontEndEngineeringDesign #FEED #EPCProjects #EngineeringDesign #DetailedEngineering #EngineeringManagement #FEEDImplementation #FEEDOptimization

WHICH ARE THE RELATIONSHIP BETWEEN CHEMICAL PROCESS ENGINEERING AND OTHER DISCIPLINES IN PLANT DESIGN? Although chemical process engineers believe they are humans, in fact, to build an industrial plant we must rely on the relationship with other disciplines. Today, let me share with you the relationship of some engineering disciplines in plant design. Chemical Process Engineering Chemical Process engineers are responsible for designing the chemical processes and unit operations within the plant. They collaborate with mechanical, electrical, and instrumentation engineers to ensure that process equipment, instrumentation, process control, and safety are properly sized, selected, and integrated into the overall plant design. Mechanical Engineering Mechanical engineers play a central role in plant design, overseeing the selection and design of equipment such as pumps, compressors, heat exchangers, and piping systems. They collaborate with other disciplines to ensure that mechanical systems are integrated effectively into the overall plant layout. Civil and Structural Engineering Civil and structural engineers are responsible for designing the foundations, supports, and structural framework of the plant. They work closely with mechanical engineers to ensure that equipment and piping systems are adequately supported and that the overall plant layout meets structural integrity and safety requirements. Electrical Engineering Electrical engineers design the electrical distribution system, including power generation, distribution panels, motor control centers, and instrumentation. They collaborate with mechanical and process engineers to ensure that electrical systems are integrated seamlessly with mechanical and control systems. Instrumentation and Control Engineering Instrumentation and control engineers design the control systems, instrumentation, and automation systems used to monitor and control plant operations. They work closely with process engineers to develop control strategies and with electrical engineers to integrate control systems with electrical and mechanical systems. Herve Baron did a great job summarizing these relationships in his book Oil & Gas Engineering Guide. Print below. FREE CHEMICAL PROCESS ENGINEERING AND PLANT DESIGN TRAINING Learn more about chemical process engineering, plant design and beyond at https://lnkd.in/e9t_bxAH QUIZ 1) Are you able to identify the colors for the main engineering disciplines shown in the chart? #chemical #process #engineer #hysys #aspenplus #chemicalengineer #processengineer #processsimulatio #jefersoncostaengineer #inprocessbooster #processdesign #piping #linesizing #pfd #separator #aspenhysys #processengineering #chemicalengineering #petrochemical #simulation #plantdesign #PnID #gas #dehydration #naturalgas #oilrefining #mentoring Picture Source: Oil & Gas Engineering Guide. Herve Baron.

What is P&ID used for? A P&ID (Also known as PEFS, Process Engineering Flow Scheme) is a fundamental engineering document that serves various purposes as mentioned below. ➡ P&IDs Provide key piping and instrumentation items along with their proper arrangement. ➡ It is a basic document for operation, control, and shutdown schemes. ➡ The piping and Instrumentation diagram provides a basis for maintenance and modification works. ➡ It gives the regulatory and plant safety requirements. ➡ A P&ID drawing serves as a guide for start-up and operational data. ➡ P&IDs are used to develop guidelines and standards for facility operation ➡ It is the basic training document to explain the process details to operation guys, field engineers, and maintenance professionals. The P&ID drawings help them track the interconnection between the piping and instrumentation and equipment. ➡ A P&ID provides the design and construction sequence for the plants for systematic planning of activities. ➡ They serve as a basis for studying different mechanical and chemical steps to find the root cause if something goes wrong. ➡ It also provides basic information for initial project cost estimation. ➡ An important document for HAZOP, Model review, Process Safety Management, etc is the process and instrumentation diagram. ➡ Finally, the P&ID drawing provides a common language for discussing plant operations. Limitations of P&ID P&IDs being graphical schematic process representations have some limitations like ➡ They are not on a scale, similar to real models. ➡ They are not standardized documents so vary from company to company.

Front End Engineering Design (FEED) is a critical phase in large-scale industrial projects, providing comprehensive technical and strategic contributions that ensure project success. The 11 key aspects of FEED include: 1. Process Design and Optimization 2. Detailed Equipment Specification 3. Piping and Instrumentation Diagrams (P&IDs) 4. Safety and Hazard Analysis 5. Mechanical and Structural Engineering 6. Electrical and Instrumentation Engineering 7. Utility Systems Design 8. Environmental and Regulatory Compliance 9. Project Schedule and Execution Plan 10. Procurement and Supply Chain Management 11. Accurate Cost Estimation By addressing these aspects, FEED ensures: - Project feasibility and efficiency - Safety and compliance with regulations - Financial robustness and cost savings - Accurate project scheduling and execution - Reliable procurement and supply chain management - Environmental sustainability and regulatory compliance FEED lays a solid foundation for successful project completion, minimizing risks and maximizing returns on investment.