Does your design need reinforcing ribs? In rotational molding, these part features help keep nominal wall thickness to a minimum. That’s important because thicker walls increase cycle times. https://bit.ly/3pG35ep #rotomolding #rotomolder #rotationalmolding #designtips
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This article mainly introduces requirements for wall thickness and draft angle in plastic structure design. See below for details; #plasticstructure
Plastic structure design 3 – wall thickness and draft angle
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Here are three design tips for creating reliable, rigid, industrial-grade T-slot aluminum extrusion structures. #AluminumExtrusions #StructuralDesign #ManufacturingTips #Vention #VanguardVision
Designing with T-Slot Aluminum Extrusions - Design guide
vention.io
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Does your part design include flat walls or sharp corners? If you’re designing a plastic part for rotational molding, here’s what you need to consider. https://bit.ly/3QWavov #rotationalmolding #rotomolding #partdesign #plastics
Flat Walls and Sharp Corners in Rotational Molding
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Designing a plastic part or product? Don't miss these design tips. They cover wall thickness, draft angles, ribs and bosses, corners and edges, and undercuts. https://bit.ly/3NXxuOB #rotomolding #rotomolder #rotationalmolding #designtips #designengineers
Rotational Molding Design: Five Tips for Your Next Plastics Project
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"Many of these possibilities don’t exist with traditional aluminum framing systems like tube-and-joint, strut channels, and even T-slot extrusions." --This aluminum extrusion design guide covers key points universal to aluminum extrusions, educates you on AngleLock-specific design practices, and will get you excited about unlocking new building possibilities! https://hubs.ly/Q02mLq4M0
Aluminum Extrusion Design Guide
anglelock.com
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This article mainly introduces requirements for stiffeners, support columns, screw columns and support sleeves in design of plastic structures. See below for details: 1. Reinforcement rib design Reinforcing ribs are an essential feature in design of plastic parts. They are used to increase strength of part, serve as a runner to assist flow of plastic melt, and provide guidance, positioning and support for other parts in product. Design parameters of reinforcing ribs include thickness, height, draft angle, root fillet, and spacing between reinforcing ribs. #plasticstructure #plasticparts #plasticdesign
Plastic structural design 4 —reinforcement ribs and columns
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When designing rotomolded parts with parallel walls, the minimum distance between two walls is typically three times the nominal wall thickness. For some designs, however, a distance that’s five times the nominal wall thickness is recommended instead. https://bit.ly/49914IC #rotomolding #rotationalmolding #partdesign
Parallel Walls in Rotational Molding | Best Practices
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Plastic Design? 5 Essential Tips for Plastic Product Design Designing with plastic offers incredible flexibility and innovation, but it also comes with unique challenges. Here are my top 5 tips to ensure your plastic products are designed for success: 1. Material Selection: Choose the right type of plastic based on the product's requirements such as strength, flexibility, and resistance to environmental factors. Common options include ABS, Polycarbonate, and Polyethylene. 2. Wall Thickness: Maintain uniform wall thickness to avoid defects like warping and sinking. This ensures structural integrity and consistent quality. 3. Draft Angles: Incorporate appropriate draft angles to facilitate easy removal of the part from the mold, reducing the risk of damage and improving the efficiency of the manufacturing process. 4. Rib and Boss Design: Use ribs and bosses to add strength and support to your design without increasing the wall thickness. Proper placement and dimensions are key to avoiding stress concentrations. 5. Joinery Methods: Plan for effective assembly by considering different joinery methods such as snap-fits, screws, or ultrasonic welding. Each method has its advantages depending on the application and material. #ProductDesign #PlasticDesign #Engineering #Manufacturing #Innovation
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⚡Draft angle⚡ Draft angle is an important design element that helps eject the part from the mold easily. 💡 ✅1. Draft angle is the taper added to the vertical wall to make it easier for the part to be released from the mold. ✅2. Maintain a consistent draft angle on all vertical surfaces to ensure even release. ✅3. Determine the appropriate draft angle size based on material properties, part geometry, and mold design. The draft angle is 1-2° on smooth guyed walls and 3-5° on textured surfaces. ✅4. Prioritize draft angles for critical features such as vertical walls, ribs, and bosses to prevent damage and ensure smooth ejection. ✅5. Undercuts should be minimized or eliminated when designing parts, as they require complex operations before ejection, which complicates mold design. ✅6. Align the draft angle with the parting line of the mold to ensure uniform ejection force. ✅7. Apply draft at the joints between ribs, gussets and adjacent walls to facilitate demoulding and reduce the risk of deformation. ✅8. On decorative surfaces, consider using smaller draft angles or blending them into the design to minimize their visual impact. #Draft #draftangle #manufacturing #gate #Injection #molding #plasticinjectionmoulding #toolingdesign #engineering #plastic #mold #mould #plastic #tooling
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This article mainly introduces requirements for design of holes, formed threads and metal inserts in plastic structure design. See below for details: #plasticstructuredesign #molddesign #plasticdesign #productdesign
Plastic structure design 5 —hole, thread, and insert design requirements
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