Another Catalyst loading technology for Reformer tubes is CATCADE tech, it is a unique technology developed by Cat-Tech for loading catalysts within Primary Reformer units.
CATcade Reformer Loading is a specialized method that ensures consistent and uniform loading of catalysts in Primary Reformers.
The primary goal is to load the catalyst without causing damages during the process as the CATcade system incorporates velocity breakers strategically within the loading mechanism.
These breakers help control the flow of catalyst particles, ensuring they don’t collide with excessive force.
By slowing down the catalyst particles, the system minimizes the risk of damage.
The system is designed for precision loading. It minimizes human error by automating the process, reducing the risk of mishandling or accidental damage.
Catalysts are loaded with care, maintaining their integrity.
Methodology
During the loading process, the CATcade system maintains uniformity by distributing the catalyst evenly. By preventing damage to the catalyst, it ensures optimal performance in the reformer unit.
The design minimizes human error and material fatigue, resulting in better and faster loading, as well as improved differential pressure (DP) results.
• Advantages:
Steady loading pace
Easy to transport
Quick to carry out repair
• Challenges:
Requires experienced crew
A tendency of low durability
Possible need of additional vibration
#Catalyst #Ammonia #Fertiglobe #ADNOC #Reformer #Engineering #Fertilizers
Machinery Engineering Consultant
2moLooks like Philly Red! Been using it for decades on machinery foundations.