ITW Performance Polymers’ Post

Excited to share our latest white paper on the cost and CO2 emission dynamics of batteries for electric vehicles. The paper delves into battery design, lifecycle, and the case for repair vs. replacement, offering comprehensive cost and emission estimations. Results show repair as a beneficial option, especially during the warranty period, proving to be more economically and environmentally efficient. Even post-warranty, repair remains a viable choice, except shortly before the battery's end of life. With the growing integration of battery cells into vehicle structures, this study emphasizes the importance of considering repairability in new battery designs for the most economical and eco-friendly solutions. Enjoy! #henkel #loctite #evdesign #evtechnology #evbattery #automotivedesign #propulsion

The #battery #enclosure designs and associated #manufacturing #technologies developed are capable of saving between 12% to 35% of the weight of #EV battery enclosures, depending on the design, compared to existing #OEM #aluminum and steel designs. The enclosures utilize aluminum extrusions. Constellium, BCAST - Brunel Centre for Advanced Solidification Technology, BCAST Brunel, Innoval: Aluminium Rolling Expertise, Expert Technologies Group, Powdertech Surface Science, Volvo Group, BMW Group, WMG, University of Warwick #aluminum #extrusions #extrusion

“RISE™Technology leverages a recent advancement in materials science: the modern steel reinforced polyurethane flat belt. These belts are capable of operating at pulley interface pressures in excess of 1,400 PSI for millions of bending cycles,” said RISE™Robotics Co-Founder and Chief Technology Officer Blake Sessions. #RISE #news #advancements #innovation #mechanicalengineering Learn more in our latest press release! 👇

The issues driving the world are the issues driving ElringKlinger: the advancement of mobility and sustainability in all its dimensions. Conservation of resources, climate change mitigation, safety, convenience, and efficiency are at the top of the agenda.🔝 We were quick off the mark in charting the right course for the future and are committed to evolving every aspect of our core competencies as we move forward. This also applies in particular to those business units whose origins lie in the field of conventional mobility. As a system partner to our customers, we always look at the big picture and are keen to play an active role in the process of transformation within the automotive industry – and beyond.🚗 🔎 We would now like to take a closer look at how the #change toward electromobility and new drive concepts is unfolding or has unfolded.👇 1️⃣ The Metal Sealing Systems & Drivetrain Components unit (formerly Cylinder-head and Specialty Gaskets) offers customized sealing systems for a wide range of applications. Both materials and design are tailored perfectly to the specific requirements; additional functions can also be integrated. The advantages: fewer individual parts, less assembly work, weight reduction, cost streamlining, and optimized functionality. We are also able to unleash these strengths when it comes to e-mobility applications. 2️⃣ Within the Metal Forming & Assembly Technology unit (previously Shielding Technology), our ElroShield™ thermal and acoustic shielding systems are still in demand. Having said that, more than 50% of the total nomination volume in the 2023 financial year was actually attributable to components for battery-powered electric vehicles. 3️⃣ Lightweight construction, one of the key technologies within the automotive industry, has a long tradition at ElringKlinger: Today, we supply customized structural components made of solid plastic, in combination with metal or in composite-hybrid design for a wide range of primarily drive-independent applications throughout the vehicle, such as cockpit cross-car beams, front-end carriers, door modules, underbody shields, or engine mounts. 4️⃣ Our subsidiary ElringKlinger Kunststofftechnik GmbH (EKT) specializes in gaskets, engineered parts, assemblies, and modules made of high-performance plastics, which are used in a wide range of industries, including medical technology, mechanical engineering, chemical and process technology, and the automotive industry. EKT is also taking advantage of the opportunities presented by the technological transition toward electromobility. Read our full article and find out more about the products, their development and our technologies: https://lnkd.in/eqXi_mWE #elringklinger #transformationpioneers #drivethefuture #mobility #transformation

E-coating, or electrodeposition coating, provides superior corrosion protection, adhesion, and coverage compared to traditional painting methods. Its eco-friendly water-based formula reduces volatile organic compound emissions, aligning with sustainability goals. Additionally, e-coating's uniform film thickness ensures consistent quality across complex automotive components, enhancing durability and longevity. Furthermore, its automated application process improves efficiency and reduces production time and costs. By embracing e-coating, automotive manufacturers can elevate the quality, sustainability, and cost-effectiveness of their products, meeting consumer demands and regulatory requirements in an increasingly competitive market. Read More : https://lnkd.in/drSCHYJa #automotive #industry #ecoating #innovation #manufacturing

Precision Crafted for Performance Unleashing the full potential of polycarbonate panels demands a meticulous approach to installation. The engineering teams at Speedtech Innovations have perfected a manual screw installation process that maximizes the material's exceptional strength and durability. Each screw is carefully positioned and torqued to exact specifications, creating a secure, rigid connection. This level of precision is essential when working with high-performance race car components subjected to immense forces. By meticulously installing polycarbonate panels, the team ensures they can withstand the demanding environments of motorsports without compromising structural integrity. It's a labor-intensive but crucial step in unlocking the transformative benefits of this innovative material.

Precision Crafted for Performance Unleashing the full potential of polycarbonate panels demands a meticulous approach to installation. The engineering teams at Speedtech Innovations have perfected a manual screw installation process that maximizes the material's exceptional strength and durability. Each screw is carefully positioned and torqued to exact specifications, creating a secure, rigid connection. This level of precision is essential when working with high-performance race car components subjected to immense forces. By meticulously installing polycarbonate panels, the team ensures they can withstand the demanding environments of motorsports without compromising structural integrity. It's a labor-intensive but crucial step in unlocking the transformative benefits of this innovative material.

Innovation News Network explores how the journey of boron nitride, from concept to reality, shapes the future of electric vehicles. The transformation of the electric vehicle (EV) industry is marked by several innovations, among which the utilisation of boron nitride (BN) stands out due to its profound implications on vehicle design. Boron nitride is a synthetic ceramic compound characterised by its exceptional thermal conductivity, high dielectric strength, and notable lubricity, and it has found many applications within the EV landscape. From enhancing the thermal management of plastic components to acting as a protective agent during high-temperature manufacturing processes, BN's versatility is redefining the production trajectory of electric vehicles. #BoronNitride #ElectricVehicles #VehicleDesign Click the link below to discover more ⬇ https://bit.ly/47LRj25

An epic discovery!? https://lnkd.in/gA2kgX_7 #ESPAS meets and exceeds customer expectations with diligence and hard work. #espas #prototype #stamping #presses #lasercutting #welding #cnc #machining #tubebending #2d #3d #aluminum #steel #lowvolumeproduction 

BATTERY TECH: High-temperature plastic for battery applications Freudenberg Sealing Technologies has introduced a material that it says withstands direct applied flames at up to 1,200°C for 25 minutes, with a 2mm-thick sample. Quantix Ultra was designed to provide a flame protection barrier for #lithiumion battery cooling systems. It will be used for the first time by a car manufacturer in series production vehicles in February 2024. “The new material doesn’t melt at high temperatures; instead, it exhibits elastic behavior that can be compared to elastomers,” explained Kira Truxius, material expert in thermoplastics at Freudenberg Sealing Technologies.  “Our patented know-how consists of the precise addition of suitable materials that create bridges between the molecular chains,” added fellow thermoplastics material expert at Freudenberg Sealing Technologies, Dr Bjoern Hellbach. Read more here: https://lnkd.in/emmx89Gk #Automotive #Powertrain #PowertrainMag #Engineering #AutomotiveEngineering #AutomotiveDesign #Sustainability #ElectricVehicles #EV #Testing #Technology #Transportation #AutoTestExpo #GACS