Ensuring a seamless #FrictionStirWelding process begins with proper #clamping. Clamps play a pivotal role in maintaining the stability and alignment of your parts throughout the welding journey 💡 Here's a quick guide on how to clamp your parts effectively during Friction Stir Welding: 🔹 Backing (Anvil): Use a sturdy anvil to support the part during welding, ensuring a stable base for the process. 🔹 Longitudinal Mechanical Stops: Prevent the dragging of parts by securing them along the length with mechanical stops. 🔹 Lateral Mechanical Stops: Keep your parts from opening or shifting sideways by using lateral stops for added precision. 🔹 Vertical Clamps: Avoid any lifting of the parts with vertical clamps, ensuring that the pressure is evenly distributed. Achieving a high-quality weld requires not just skill but also the right tools. That’s where STIRWELD comes in. We offer specialized clamping services designed to meet the unique needs of your #FSW projects. With Stirweld's expertise, ensure your welding is performed with the utmost precision and strength ➡️ https://bit.ly/4awOtkk #Manufacturing #EngineeringExcellence #ClampingSolutions
Laurent Dubourg PhD ✅’s Post
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Ensuring a seamless #FrictionStirWelding process begins with proper #clamping. Clamps play a pivotal role in maintaining the stability and alignment of your parts throughout the welding journey 💡 Here's a quick guide on how to clamp your parts effectively during Friction Stir Welding: 🔹 Backing (Anvil): Use a sturdy anvil to support the part during welding, ensuring a stable base for the process. 🔹 Longitudinal Mechanical Stops: Prevent the dragging of parts by securing them along the length with mechanical stops. 🔹 Lateral Mechanical Stops: Keep your parts from opening or shifting sideways by using lateral stops for added precision. 🔹 Vertical Clamps: Avoid any lifting of the parts with vertical clamps, ensuring that the pressure is evenly distributed. Achieving a high-quality weld requires not just skill but also the right tools. That’s where STIRWELD comes in. We offer specialized clamping services designed to meet the unique needs of your #FSW projects. With Stirweld's expertise, ensure your welding is performed with the utmost precision and strength ➡️ https://bit.ly/4awOtkk #Manufacturing #EngineeringExcellence #ClampingSolutions
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What is 𝗽𝗿𝗼𝗷𝗲𝗰𝘁𝗶𝗼𝗻 𝘄𝗲𝗹𝗱𝗶𝗻𝗴 and how can it be applied? Projection welding is a variant of the spot welding process in which protrusions localise and concentrate the welding energy. This technique allows 𝗰𝗹𝗼𝘀𝗲𝗿 𝘄𝗲𝗹𝗱𝗶𝗻𝗴 𝘀𝗽𝗮𝗰𝗲𝘀 𝗼𝗻 𝘁𝗵𝗶𝗰𝗸𝗲𝗿 𝗺𝗮𝘁𝗲𝗿𝗶𝗮𝗹𝘀 than is possible with the conventional approach. #ProjectionWelding is commonly used to connect connection points such as nuts to sheet metal assemblies, particularly in the automotive industry. Suitable materials for the projection welding process include aluminium, low carbon steel and stainless steel. Here you can see how projection die welding works 👇🏻 #prodottiebi #coldforming #coldshaping #colddeformation #shaping #welding #weldingrobot #projectionwelding
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In the fast-paced world of high production welding machines in PEB and Structural Fabrication, welders face relentless adversary of slag detachability issues. Watch this video of our product SAW Flux AVEZEweld 18L(Z) making it easier and effortless. As seen in the video, the slag self-peels off effortlessly after the welding, leaving behind a brilliant, smooth bead finish. No more struggling with stubborn sticky slag, just a pristine result every time! Key advantage of our product. 1) Cost effective and competitive pricing 2) Reduces the physical strain on welders 3) Does not require post-weld cleanups and reworking. 4) Delivers a polished weld finish 5) Boosts productivity by saving time PS - In the video, the welding on the right side is our flux and on the left is from one of our competitions. Welding details - 1) SAW Flux - AV EZEweld 18L(Z) 2) SAW Wire - EM12K - 1.6mm 3) Fillet weld with tandem wires of 1.6mm each 4) Weld Speed - 1200mm/min Yashowardhan Nagpurey Karan Ghonge #welding #preengineeredbuildings #preengineeredstructure #preengineeredsteelbuildings #weldingsupplies #weldingsolutions #weldingindustry #AVWeldtech #welders #arcwelding #steelfabrication #peb #pebbuilding #pebshed
Welding with SAW Flux AV EZEweld 18L(Z) with EM12K wire. Tandem fillet weld with two wires of 1.6mm each. Welding Speed - 1200 mm/min
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🤔 𝗖𝘂𝗿𝗶𝗼𝘂𝘀 𝗮𝗯𝗼𝘂𝘁 𝘆𝗼𝘂𝗿 𝘄𝗲𝗹𝗱𝗶𝗻𝗴 𝗰𝗼𝘀𝘁𝘀 𝘄𝗶𝘁𝗵 𝗙𝗿𝗶𝗰𝘁𝗶𝗼𝗻 𝗦𝘁𝗶𝗿 𝗪𝗲𝗹𝗱𝗶𝗻𝗴 (𝗙𝗦𝗪)? At Stirweld, we break down the cost benefits of using FSW for your projects. By choosing FSW, you can achieve significant savings compared to conventional methods such as TIG, MIG, brazing or Electron Beam Welding (EBW). 💡 𝗢𝗽𝗲𝗿𝗮𝘁𝗶𝗼𝗻𝗮𝗹 𝘀𝗮𝘃𝗶𝗻𝗴𝘀: Reduced energy and material costs. 💰 𝗜𝗻𝘃𝗲𝘀𝘁𝗺𝗲𝗻𝘁 𝘀𝗮𝘃𝗶𝗻𝗴𝘀: Lower equipment and maintenance expenses. ✅ 𝗤𝘂𝗮𝗹𝗶𝘁𝘆 & 𝗲𝗳𝗳𝗶𝗰𝗶𝗲𝗻𝗰𝘆: Fewer defects and rework, leading to cost-effective production. 🔍 Find out more: https://bit.ly/4bY7jRI #Welding #FSW #CostEfficiency #FrictionStirWelding
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Laser welding is changing metal fabrication, offering precision and speed that traditional methods can't match. According to a recent report by Future Market Insights, the global laser welding market is projected to reach $2.9 million in 2024 and grow to $5.1 million by 2034! Learn about the 4 types of laser welding for metal fabrication here👇👇 https://lnkd.in/giPAVxmM #welding #TIGwelding #cobots #laserwelding #fabrication #weldingindustry #cobotsystems
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Have you ever considered the benefits of mechanizing your welding and Cutting processes? The Gofer IV from Weld Tooling Corporation (Bug-O Systems) is a perfect solution for fast, easy and efficient straight cutting or welding. By switching to mechanization on cuts or welds of 2' or greater users can save huge annually on both materials, and labor costs. Mechanization also is a safer solution for welding processes by taking operators directly out of the fume column. Contact us today to explore how we may be able to help you save BIG and improve your shop's productivity with mechanization. #IMGsales #GetYerDemoOn #BugOSystems #GOFERIV #Welding #cutting #Weldporn #steel #fabrication #solutions #mechanization #Productivity #Efficiency #safety #Fast #Savings #innovation
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Transforming Metal with Precision: CO2 MIG Welding Wire at Work From automotive frames to industrial structures, this versatile welding process delivers speed and strength. #Welding #MIGWelding #Metalwork #WeldingLife #Craftsmanship #WeldingSkills #Fabrication #WelderLife #IndustrialWelding #PrecisionWelds
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Can You Weld with Solid Wire without Gas? Welding is a critical process in the fabrication of metal structures and equipment.However, in recent years, a new method of welding using solid wire without gas has been gaining popularity. In this article, we will explore the benefits and limitations of welding with solid wire without gas. https://buff.ly/3BnvR60 #CladdingMachine #welding #weldingrepair #WearResistantRepair #HardfacingWire #HardfacingMachine #WearPlate #Hardfacing
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Are you tired of scrapping parts because of a moulding defect, be it small or large? Are you tired of seeing colour difference after you repair parts? Are you tired of using difficult to handle or heavy tools? Addition of fused welding rod is often mistaken for welding, but real quality welding requires co-fusion of the molten rod with the material to be welded. The Drader Injectiweld uses a combination of hot tip and welding rod injection to produce high quality welds. The interchangeable hot tip melts the plastic surface creating a welding zone where the molten plastic is injected. The rod and the plastic being welded physically mix and become a single material. Since the orifice in the welding tip is submerged, surface preparation is not necessary and no oxidation takes place during the welding process. The result is a high-quality weld, produced without using hot air or gas. The welding rod for the Drader can be produced directly from the same rotational moulding powder used to produce the part, allowing a perfect colour match. The Drader is easy to use. It can be held with just one hand, leaving the other one free to manipulate the parts to be welded. This means that your operator’s job is quicker and easier. Would you like to receive more information or to test it and see its advantages for yourself? Please contact us at info@dramsrl.com #rotationalmolding #welding #stem #womeninengineering Alison McKeand Katia Zoppetti Sara C.
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TOPTEK LASER WELDING MACHINE 😎 😎😎 How many guide wire tubes with your welder??😎😎😎 The wire guide tube is a consumable part that requires regular replacement to maintain optimal performance and prevent welding defects. 1.The wire guide tube in laser welding machines is susceptible to wear and tear due to its constant exposure to high temperatures and intense laser beams. 2.The wire guide tube is often made of materials that are not highly heat-resistant, making it prone to deformation and damage during the welding process. 3.The continuous movement of the wire through the guide tube causes friction, leading to gradual wear and tear over time. 4.The guide tube is subject to the accumulation of debris, such as metal particles and flux, which can cause blockages and hinder the smooth movement of the wire. 5.The intense heat generated during laser welding can cause the wire guide tube to expand and contract, resulting in stress and potential cracks or breakage. 6.In some cases, the wire itself may have sharp edges or irregularities, which can cause abrasion and damage to the guide tube as it passes through. #laser #welding #metal #metalwork #welding #laserwelding #laserweldingmachine #laserwelder #handhelderlaser #handhelderlaserwelder #industrial #industry #technology #funlaser #funnylaser #welder #metalwork #handwork #tubewelding #fabrication #worklife #sheetmetal #metalcutter #TOPTEK
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