Linde Engineering’s Post

Determining damage mechanisms for piping and pressure vessels before operating a petrochemical plant is crucial for several reasons: 1. Safety: Identifying potential damage mechanisms helps prevent accidents, leaks, and failures that could endanger personnel, the environment, and surrounding communities. 2. Asset Integrity: Understanding potential damage mechanisms allows for proper design, material selection, and maintenance strategies to ensure the integrity and longevity of the piping and vessels, reducing the risk of unexpected failures and costly repairs. 3. Regulatory Compliance: Many regulatory bodies require operators to assess and mitigate potential damage mechanisms as part of their safety and environmental compliance obligations. 4. Cost Efficiency: By identifying and addressing potential damage mechanisms upfront, operators can implement cost-effective maintenance and inspection programs, optimize equipment performance, and avoid costly downtime associated with unexpected failures. 5. Operational Efficiency: Knowing the potential damage mechanisms helps operators develop effective operating procedures and monitoring strategies to detect early signs of degradation and prevent them from escalating into more significant issues. In essence, determining damage mechanisms before running a petrochemical plant is essential for ensuring safety, maintaining asset integrity, complying with regulations, optimizing costs, and achieving operational efficiency. #pRBI #corrosionstudy #CUImanagement

Module Monday | This Storage Tanks skill module describes storage tanks used to store liquid or liquefied commodities. Key concepts for storage tanks explained in the skill module include: - Types and their limitations - Factors influencing basic engineering design, material selection, fabrication, inspection and testing, operation, and safe practices - Environmental and safety considerations - Industry codes and standards Learn more here: https://buff.ly/3T8gWGG #PetroSkills #storagetank #oilandgas #oilgas #petroleum #petroleumindustry #oilandgasindustry #oilfield #oil #elearning #training

Did you know conducting relief and flare studies demands extensive engineering expertise? There is no one-size-fits-all solution; each petrochemical facility comes with unique complexities, from specific processes to the materials handled. At Smith & Burgess, we collaborate closely with our clients to thoroughly understand their operations, identify potential hazards, and develop customized solutions that comply with evolving regulations and surpass industry standards. Trust #SmithandBurgess to ensure your facilities are in expert hands. Learn more at smithburgess.com #EngineeringExcellence #PetrochemicalIndustry #ProcessSafety #HazardIdentification #RegulatoryCompliance

LESER US Elevate industrial safety with LESER US API Safety Valves! 🚀 From Chemical to Oil & Gas, Petrochemical, and General Industries, LESER's valves offer versatile safety solutions. 🔐⚙️ Dive deeper into LESER's post below for more information. #SafetyFirst #ReliabilityMatters #LESERUS 👇

One of the optimization application in process engineering is during the determination of pipe diameter. The diameter of the pipe strongly influences the present value of the plant, through both the annual cost of electric power and the installation cost of the piping system (i.e.: pipe, pumps, valves). If we have a larger pipe diameter, it will result in lower pressure drop and higher capital expenditure. On the opposite site, smaller pipe diameter will results in higher pressure drop and lower capital expenditure. We can correlate pressure drop with operational expenditure since higher pressure drop will lead to a bigger duty requirement for pumping. We could see that there is a tradeoff between CAPEX and OPEX and that's why this optimization case is really interesting. #piping #pumpingsolutions #hydraulics #optimisation

🧿API (American Petroleum Institute) seal plans provide standardized guidelines for the design and selection of mechanical seals used in pumps and other rotating equipment in the oil and gas industry. These seal plans outline the configuration, arrangement, and monitoring requirements for mechanical seals to ensure reliable and safe operation. Here are some commonly referenced API seal plans: 🧿API Plan 11: This plan involves using an external flush fluid to cool and lubricate the mechanical seal. The flush fluid is typically supplied from an external source and circulated through the seal chamber, helping to control the seal face temperature and prevent the process fluid from leaking into the environment. 🧿API Plan 21: Plan 21 is similar to Plan 11 but uses a pressurized external barrier fluid instead of a flush fluid. The barrier fluid acts as a barrier between the process fluid and the atmosphere, preventing leakage and providing lubrication and cooling to the seal faces. 🧿API Plan 23: Plan 23 employs an external pressurized flush fluid that is introduced into the seal chamber through a quench line. The flush fluid helps to cool the seal faces and flush out any process fluid that might leak into the seal chamber. 🧿API Plan 32: This plan involves using an external auxiliary seal, such as a lip seal or a mechanical seal, in addition to the primary mechanical seal. The auxiliary seal provides an additional level of protection against leakage in case the primary seal fails. 🧿API Plan 53A: Plan 53A is a complex seal support system that incorporates a pressurized barrier fluid reservoir, along with a control system to maintain the barrier fluid pressure. This plan is commonly used for critical applications where a high level of seal reliability and environmental protection is required. 🧿API Plan 62: Plan 62 is designed for applications where the process fluid is hazardous or environmentally sensitive. It utilizes a closed-loop system with a gas buffer or inert gas to isolate the mechanical seal from the process fluid, reducing the risk of leakage. 🧿It's important to note that these API seal plans provide general guidelines, and the specific seal plan selection should consider the process conditions, equipment design, and applicable industry standards. Manufacturers, engineers, and end-users typically work together to determine the most suitable seal plan for a particular application, considering factors such as fluid properties, pressure, temperature, and reliability requirements.

✔ A pressure relief valve (PRV) is a safety device designed to protect a pressurized system during an overpressure event. It functions by releasing excess pressure from the system, thereby preventing potential equipment failure, explosions, or other hazardous situations. Key Components: 1. Inlet and Outlet Ports: Allow fluid to enter and exit the valve. 2. Spring or Diaphragm Mechanism: Controls the opening and closing of the valve. 3. Set Pressure Adjustment: Determines the pressure at which the valve will open. 4. Discharge Mechanism: Guides the released fluid safely away from the system. Operation: When the pressure in a system exceeds the set point of the valve, the force exerted by the fluid overcomes the resistance of the spring or diaphragm. This causes the valve to open, allowing the excess pressure to be released. Once the pressure drops back to a safe level, the spring or diaphragm pushes the valve back into its closed position. Types: - Spring-loaded PRVs: Use a spring to hold the valve closed. When the system pressure exceeds the set pressure, the spring compresses and the valve opens. - Pilot-operated PRVs: Use system pressure to control the opening and closing of the valve, providing greater accuracy and stability. Applications: PRVs are used in various industries, including: - Oil and Gas: To protect pipelines and processing equipment. - Chemical Processing: To prevent overpressure in reactors and storage tanks. - Power Generation: To safeguard boilers and steam systems. - Pharmaceutical: To maintain the integrity of pressurized vessels. Standards and Regulations: PRVs must comply with industry standards such as the ASME Boiler and Pressure Vessel Code, API standards, and local regulations to ensure they operate reliably and safely. Maintenance: Regular maintenance is crucial for ensuring PRVs function correctly. This includes periodic testing, inspection for wear and tear, and calibration to maintain the correct set pressure. #Flowserve #Innovatech Engineering Ltd.

Read the latest product news from Cat Pumps (U.K.) Limited you can also read this new in the upcoming issue of Hazardous Engineering Solutions #atex #engineering #hazardousareas

#TaskForce2 #CrudeOilHandling #ExploitationPhase #PREFEED #FEED #ConceptualDesign #ProcessSafetyConcern #RiskMitigation Process safety engineers play a crucial role in providing recommendations for safe crude oil handling during the exploitation phase of oil and gas operations. Conduct a thorough hazard identification process specific to crude oil handling during the exploitation phase is A MUST!. This activity can be conducted in Pre-FEED, it means from the initial phase of the project. Identify potential hazards, including those related to the characteristics of the crude oil, process equipment, and operational activities. Certainly, perform a comprehensive risk assessment to quantify and prioritize identified hazards. Assess the likelihood and consequences of potential incidents, considering factors such as process conditions, equipment integrity and human factors. Another important sequence is ensuring that relevant process safety information including the properties and characteristics of the crude oil, is accessible and well documented. Furthermore, to ensure proper material selection for equipment used in crude oil handling, such as separators, pumps, and pipelines. Identify and address potential sources of equipment failure that could lead to safety incidents. Material concerns due to plugging in existing facilities caused by high asphaltenes and high wax handling crude oil handling during the operation phase can lead to various challenges. Increased risk of corrosion and erosion due to the abrasive nature of particles of asphaltenes will affect to the accelerated degradation of pipelines, valves, and other equipment leading to the potential leak and failures. Deposition of wax and asphaltenes particles on the surfaces of heat exchangers, separators, and pipelines will affect to reduced heat transfer efficiency, increased pressure drops, and operational disruptions due to plugging. Compatibility of existing materials with high asphaltenes and high wax crude oil will affect to potential material degradation. Whilst, integrity of protective coatings on equipment surfaces will affect to deterioration of coatings due to the presence of aggressive components, leading to increased maintenance and recoating requirements. Suitability of insulation, and or heat tracing (optional) materials for preventing wax solidification will effect to additional costs for effective insulation to maintain temperature and prevent plugging. The necessity of regular testing and monitoring of material integrity will increase cost associated with non-destructive testing, corrosion monitoring, and inspection programs. Addressing material concerns requires a holistic approach that combines proper material selections, maintenance practices, and when compulsory modifications to existing facilities.

Designing Storage Tanks compliant to API 650 including Annex A & Annex S, to designing of Floating roof (API 650 Annex C); from Process module including Tank Sizing, API 2000 Venting and Heating Coil design, to Civil module which helps Users design Tank Foundations; PMT Tank offers a variety of designs automated to help Users save time and costs substantially, while maintaining accuracy in Design. Our expertise spans industries like Oil and Gas, Power, Chemicals and Petrochemicals, Fertilizers, Refineries and more. Every feature, every module, and every new version release in PMT TANK isn't just an improvement; it's a leap towards redefining engineering possibilities. We're dedicated to providing tools that are not just advanced, but also highly aligned with the needs of our esteemed Users. To know more visit www.pmechtech.com or write to us at sales@pmechtech.com #PMTTank #PMech #API650 #StorageTanks #seamlessexperience #Engineers #DesignEngineering #Engineering #InnovationInEngineering #API650 #FloatingRoofDesign #Process #ProcessEngineeringSolutions #PMTProductRange #EngineeringExcellence #Storagetankdesign #industrialtanks #industrialautomation #conerooftanks #domerooftanks #civil #tankfoundation #softwaredevelopment