Makino’s Post

It’s not uncommon for Gardner Business Media, Inc. brands Production Machining and Modern Machine Shop to cover the same #CNC machine shops given there’s a bit of overlap in terms of audience and editorial focus. What I never envisioned was a recent project that involved GBM brands Production Machining, MoldMaking Technology and Plastics Technology — covering the same manufacturer in the same month of May no less. The connection between MMT in terms of mold tooling and PT in terms of injection molding seems fairly clear. But, how did precision, high-volume turning/PM fit in? For Eden Manufacturing Inc, it’s actually the perfect combination of capabilities to effectively serve the medical industry. Eden Manufacturing, which now has four Milacron Roboshot injection molding machines and one Swiss-type lathe from Star CNC Machine Tool Corp, was created to complement Eden Tool Company’s moldmaking capabilities with machining equipment from Makino and others. What the company is shooting for is this: Machine a medical part on its Swiss-type lathe, create the tooling to overmold plastic on just a portion of that part, then perform the overmolding process on one of its injection molding machines. The timing was perfect as the May issues of MMT and PT will be on display at NPE: The Plastics Show in Orlando. And, for me, PM’s May issue has an emphasis on Swiss-type machining on our editorial calendar. I have to believe this is the first time three GBM media brands featured cover stories about the same manufacturer in the same month. Ultimately, it was a win-win-win for all of us including our readers. Keep an eye out for these May issues! Christina Fuges, Tony Deligio, David Tomic, Jake Eden

🛠️🌟 Mastering CNC Milling: Best Practices for Precision Manufacturing! 🌟🛠️ CNC milling is an indispensable process in precision manufacturing, ensuring efficient and accurate production. Here are key considerations to optimize CNC milling operations: 🔒 Clamping and Fixturing: Securely clamp workpieces onto the worktable or fixtures to prevent movement or distortion during machining. Utilize appropriate fixtures and fixture designs to ensure workpiece stability. 🔪 Tool Selection and Cutting Parameters: Choose the right tool type, diameter, and cutting material for efficient cutting. Set appropriate cutting speeds, feed rates, and depths based on the workpiece material and geometry. Higher cutting speeds and smaller feed rates generally improve productivity and surface quality. 🛣️ Cutting Path Planning: Plan cutting paths using CAM software to minimize machining time and ensure quality. Optimizing cutting paths can reduce unnecessary cutting and prevent tool collisions. ❄️ Cooling and Lubrication: Use suitable coolant or lubricant during cutting to lower cutting temperatures, prolong tool life, and enhance surface quality. Select the right coolant and lubricant based on material type and cutting conditions. 🏋️♂️ Machine Stability: Ensure CNC machines are stable and adjust machine parameters including worktable, spindle, and tool magazine to maintain machining precision and repeatability. 📏 Quality Control: Regularly inspect machining quality and use measuring tools (such as calipers, coordinate measuring machines) to inspect machined parts, ensuring their dimensions and geometries meet design requirements. ⚠️ Safety Practices: Operators must undergo professional training and adhere to machine operation procedures and safety protocols, including wearing personal protective equipment and avoiding hand contact with rotating tools. 👀 Real-Time Monitoring: Monitor cutting status, tool wear, and machining quality in real-time using CNC system monitoring features, making timely adjustments to cutting parameters 🔎 BoYi Precision Machinery Co., Ltd services include high-quality prototypes, stamping, injection molding, CNC machining, sheet metal machining, laser cutting, and precision mold assemblies. Let's start a new project today. Mail:info@boyicnc.com Web:boyicnc.com Follow my page where I share useful mechanical knowledge every day. #industrialengineering #cncmachining #manufacturing #cnc #production

Mold plays an important role in industrial production. In mold manufacturing, cnc machining center is an important guarantee of mold accuracy. First of all, the processing technology of the machining center has the characteristics of high power, high precision and high reliability. Compared with the traditional cutting process, the production power of mold processing can be advanced. In the selection of the tool, the connection of the processing technology and the combination of the process, the processing technology of the machining center does not need to do a lot of follow-up operations, so the processing power is directly advanced. In terms of accuracy, CNC machining centers are more innovative, and their high precision is unmatched by traditional machining technologies. Secondly, in the process of mold production and processing, cnc machining technology can process complex curves, special-shaped surfaces and curved surfaces, which is the key points and difficulties in the process of mold processing. If the traditional processing methods are blindly selected, it is difficult to process these surfaces and curves in place and advance the quality of industrial processing. CNC milling machine technology has irreplaceable effect in the machining of mold curves, curved surfaces and special-shaped surfaces. Moreover, in the production process of CNC milling machine machining molds, its outstanding advantage lies in its excellent labor and production environment. In view of the high requirements of the working environment in the processing process, it is necessary to ensure that the excellent and suitable temperature and humidity are adhered to during the processing process, and ash cannot be accumulated around the CNC milling machine. Therefore, during the processing of the machining center, workers have a more comfortable working environment. It has created excellent conditions and basis for the production and processing of molds. In short, the use of cnc machining center technology to process molds has many outstanding advantages and advantages. At that time, in the production and processing of industrial molds, CNC machining technology should be actively promoted and promoted. #CNC #maching #pocessing #Mold

At Boston Centerless we specialize in a precision manufacturing process for round bar stock known as CNC centerless grinding. 💯 In CNC centerless grinding, the workpiece is supported on its own outer diameter by a work blade located between a high-speed grinding wheel and a slower-speed regulating wheel with a smaller diameter. The geometry of the setup ensures that any irregularities in the roundness are corrected automatically by the grinding and regulating wheels. This process allows for the grinding of parts to high tolerances and excellent surface finishes. Since there is no need to clamp the workpiece, there is no distortion due to clamping forces, which further enhances precision. By honing our skills in this unorthodox manufacturing method, we are able to consistently provide our customers with precise material that is machined to their exact standards. Read more: https://hubs.la/Q02Lt2J40 #manufacturer #bostoncenterless #manufacturing #contractmanufacturing #machining #manufacturers #manufacturingindustry #industrial #industrialmanufacturing

Crafting Excellence: A Deep Dive into CNC Machining for Injection Molding. CNC machining is a crucial process in the field of injection molding. It involves using computer numerical control (CNC) machines to create precise and intricate parts for the molding process. This method allows for the production of high-quality molds with great accuracy. One of the key advantages of CNC machining for injection molding is its ability to produce complex shapes and designs. The computer-controlled machines can follow detailed instructions to create intricate patterns, allowing for the production of molds that would be difficult or even impossible to create using traditional methods. Another benefit of CNC machining is its efficiency. The machines can work continuously, 24 hours a day, 7 days a week, with minimal human intervention. This results in faster production times and higher output rates, making CNC machining a cost-effective option for large-scale injection molding projects. Furthermore, CNC machining ensures consistency and precision in the production of molds. The computer-controlled machines are programmed to follow precise instructions, eliminating the risk of human error. This leads to greater consistency in the final products, reducing the likelihood of defects or flaws. In conclusion, CNC machining plays a vital role in the injection molding process. Its ability to produce complex shapes, efficiency, and precision make it a valuable tool for manufacturers in the industry. By utilizing CNC machining, companies can optimize their production processes and achieve high-quality molds for their injection molding projects. #injectionmolding#injectionmold#zetarmold#injectionmould#plasticinjection

🏆To remain competitive, manufacturers must constantly deliver more in terms of part features, quality, selection, price, customization, delivery time, service, and more. For these reasons, machine shops are relying more heavily on advanced technologies such as CNC Swiss machining. CNC machining delivers efficiency gains and precision that are often not feasible with other technologies. When CNC Swiss machines operate with our AccuRod® precision ground bar, the equipment is consistently processing stock with the exact same diameter and straightness with no inclusions. This has a tremendous impact on machining operations, resulting in significant precision and efficiency gains. Read more: https://hubs.la/Q02shMS50 #manufacturer #bostoncenterless #manufacturing #contractmanufacturing #machining #manufacturers #manufacturingindustry #industrial #industrialmanufacturing #CNC #CNCMachining

CNC autolathes equipped with gang-type toolposts ( Sliding head machines) are widely used in small parts machining and there is a growing need for simplified operation to reduce tool change time, which is a major factor in productivity, and to improve operator safety. In response to these needs, we will be releasing the Indexable Head Quick Change Holder APM type. This product is easy to use as the head can be mounted and removed simply by operating the screw attached to the shank. In addition, the joint portion adopts a polygon taper to achieve a cutting edge repetitive accuracy of within 5μm. These features significantly reduce tool exchange time and contribute greatly to improved productivity. The range features (1) High Repetitive Accuracy The polygon shaped tapered joint and high-precision manufacturing realise cutting edge repetitive accuracy of within 5μm when exchanging heads. (2) Diverse Lineup The product lineup includes shank sizes of 10x10mm, 12x12mm, and 16x16mm, supporting various CNC autolathes. Tool holder heads support front turning (ISO insert), back turning and grooving applications, and can be used for various machining operations by just changing the heads. (3) High Rigidity Under CNC autolathe usage conditions, vibration and machined surface quality achieved are equivalent to those of integrated type holders. (4) Internal Coolant Supply Without Hose Compatible with internal coolant supply, cutting fluid discharge from the coolant hole near the insert rake face is supplied between the chips and the rake face while maintaining high pressure, breaking the chips into small pieces and achieving excellent chip evacuation. Coolant port on the toolpost contact surface also supports coolant supply without using a hose, eliminating piping setup and preventing chips from wrapping around the hose, thus reducing downtime. These can be of great benefit in case you are machining with sliding head machines, do get in touch with our local team or drop us a line at info@shin.sei.co.jp . #cncmachining #sumitomo #cuttingtools

🔧 **The Heartbeat of CNC Machining: Cutting Tools** 🔧 In the world of CNC machining, cutting tools are not just equipment; they are the lifelines of precision and efficiency. Picture this: a hum of machines, the scent of metal shavings in the air, and the unmistakable rhythm of craftsmanship echoing through the shop floor. Every component begins with an idea. But what transforms that idea into reality? It’s the cutting tool—crafted with precision, engineered for endurance. These tools are the unsung heroes, shaping metal and molding ideas into tangible products. From high-speed steel (HSS) to carbide inserts, the choice of cutting tools can significantly influence the outcome of your machining processes. The right tool ensures accuracy, reduces cycle time, and minimizes wear and tear on your machinery. Consider the impact of a finely tuned end mill. It slices through materials with ease, creating intricate designs that adhere to the most stringent specifications. Every cut matters. A single misstep can lead to costly reworks or worse—a complete failure. But it doesn’t stop there. The evolution of cutting tools is relentless. Innovations like coated tools, ceramic materials, and multi-functional designs are paving the way for enhanced performance. They’re not just about cutting; they’re about pushing the boundaries of what’s possible. In this rapidly advancing landscape, we must remain vigilant. Choosing the right cutting tools is a strategic decision—one that requires not only knowledge but also foresight. Are we ready to invest in the future of our machining capabilities? As we navigate this dynamic terrain, let’s share insights, experiences, and knowledge. Together, we can redefine the art of CNC machining—one cut at a time. What cutting tools have transformed your projects? Let’s discuss! 💬 #CNC #Machining #CuttingTools #ManufacturingExcellence

1. CNC machining is very important for improving the production efficiency of mold manufacturing CNC machining can perform high-precision machining according to the pre-design, and the mold products produced by CNC machining technology have the characteristics of good stability and high quality. Its machining speed is greatly improved compared with traditional technology, which greatly improves the efficiency of mold manufacturing. 2. CNC machining improves the precision of mold machining Because CNC machining has technical characteristics such as high machining precision and good machining quality, and it can meet the machining requirements of more complex spaces and curved surfaces, and adapt to more difficult-to-process and complex-shaped materials, CNC machining technology is increasingly used in the mold manufacturing process, and its status is becoming more and more important. 3. CNC machining plays an important role in the intelligent development of mold manufacturing In today's mold manufacturing industry, virtual design and agile manufacturing processes have been increasingly used. The use of informatization in the manufacturing process can quickly promote the intelligent transformation of mold manufacturing equipment, and enterprises can collect and organize mold manufacturing information through informatization to update the manufacturing system in use, which can meet the technical requirements of complex processes. CNC machining technology is still improving with the advancement of science and technology. Various information resources related to mold manufacturing have been shared with information networking, and mold manufacturing is moving towards a new height. #kayoumould #plasticmold #automotive #tooling #injectiontooling #injectionmold #precisionmold #highquality #competitiveprice #Tooling factory#professional cleaingRobot#handholdScaner#outdoorbattery# bella@kayoumold.com www.kayouplasticmould.com