Omnitech Engineering Limited’s Post

𝐌𝐚𝐱𝐢𝐦𝐢𝐳𝐢𝐧𝐠 𝐒𝐞𝐩𝐚𝐫𝐚𝐭𝐨𝐫 𝐄𝐟𝐟𝐢𝐜𝐢𝐞𝐧𝐜𝐲: 𝐓𝐡𝐞 𝐑𝐨𝐥𝐞 𝐨𝐟 𝐒𝐞𝐩𝐚𝐫𝐚𝐭𝐨𝐫 𝐈𝐧𝐭𝐞𝐫𝐧𝐚𝐥𝐬 Separator internals are key components within separator vessels, crucial for enhancing the efficiency of phase separation in industries such as oil and gas. Here’s a quick overview of some essential separator internals and their functions: 𝐈𝐧𝐥𝐞𝐭 𝐃𝐞𝐯𝐢𝐜𝐞𝐬: Vane Inlet Devices: Direct flow and reduce momentum, aiding initial phase separation. Cyclonic Inlet Devices: Use centrifugal force for immediate phase separation upon entry. 𝐂𝐨𝐚𝐥𝐞𝐬𝐜𝐢𝐧𝐠 𝐃𝐞𝐯𝐢𝐜𝐞𝐬: Mesh Pads: Increase surface area for droplets to coalesce and separate. Vane Packs: Facilitate liquid droplet coalescence and separation from the gas phase. 𝐃𝐢𝐬𝐭𝐫𝐢𝐛𝐮𝐭𝐢𝐨𝐧 𝐁𝐚𝐟𝐟𝐥𝐞𝐬: Ensure uniform fluid distribution, preventing channeling and optimizing efficiency. 𝐃𝐞𝐦𝐢𝐬𝐭𝐞𝐫𝐬: Wire Mesh Demisters: Capture small liquid droplets from the gas phase. Vane Type Demisters: Remove liquid droplets by providing a tortuous path. 𝐖𝐞𝐢𝐫 𝐏𝐥𝐚𝐭𝐞𝐬: Maintain liquid levels, ensuring effective oil and water phase separation. 𝐋𝐞𝐯𝐞𝐥 𝐂𝐨𝐧𝐭𝐫𝐨𝐥 𝐃𝐞𝐯𝐢𝐜𝐞𝐬: Maintain proper liquid levels to facilitate separation and avoid phase carryover or carry-under. 𝐒𝐮𝐦𝐩 𝐚𝐧𝐝 𝐎𝐮𝐭𝐥𝐞𝐭 𝐃𝐞𝐯𝐢𝐜𝐞𝐬: Collect separated liquids and direct them to respective outlets, minimizing re-entrainment. These internals are vital for optimizing the performance and efficiency of separators, tailored to meet the specific needs of various separation processes. Welltest Separator 48x15 Welltest Separator 42x10 , Production Separator Contact Us : Anand Patel ( operation@wellservicessolution.com ) Well Services Solution Pvt Ltd We have on Stock : Separator ( 48x15 , 42x10 , Surge tank -50 BBL/100 BBL with Certified DNV Skid #welltest #welltestequipment #Separatorinternals #SeparatorDesign #Processdesign #processengineering #cad #piping #hlb #halliburton #api12j #slb #slumberger #bakerhuge #processsafety #oilandgas #oilfield #oilfieldservices

Two Unusual And Catastrophic Bearing Failures Caused By Electrical Arcing In The Oil Film, Their Causes, And The Surprisingly Simple Solutions That Cured Them. Thanks Jigger Jummonville & Erik Rasmussen for sharing. Abstract Rotating equipment engineers are frequently not prepared to deal with the catastrophic damage that often accompanies electrical arcing in the oil film of high-speed turbomachinery. Electrical engineers at the site are often of little help. This paper deals with two specific examples of unusual and catastrophic bearing failures directly attributable to arcing in the oil film. The cause of each failure is identified, and the successful solutions are discussed. Suggestions are made as to how to handle the organization of a team to effectively address this type of problem. The first example is a 1000 hp (746 kW) motor/gearbox/ centrifugal compressor train installed in a major Gulf Coast petrochemical complex. This unit successfully compressed anhydrous hydrochloric acid vapor for a period of one year after startup. It then began experiencing bearing failures due to electrical arcing. Consultants were called in, components were demagnetize, shaft grounding brushes were installed, and insulated couplings were tried, all with no success. In the end, it took changes in the lubrication oil to solve the problem. The second example is a high-pressure turboexpander operating on a platform in the North Sea. This unit experienced arcing induced failures from the initial startup. Again, consultants were called in, and all parts were demagnetized, but to no avail. While the damage was similar to the first example, the mechanism was believed to be electrostatic in nature, and the solution was once again achieved by changing the lubricating oil characteristics. #Rotating #Equipment ##Reliability #Bearing #Failures #Compressor #Gears #Motor

"Which Type of Valve rotates its “Disc Rotate 90 degrees to Open or Close the flow? 🤔 Comment your answer below! #forxarindusties #OilAndGas #Engineering #CheckValves #SafetyFirst #FluidControl #IndustryInsights #EngineeringExcellence #TechInOilAndGas #Petrochemical #mumbai #fittings #tubes #valveindustry #excellenceinflow #fluidcontrol #safetyfirst #efficiency #reliability #safetyfirstprecisionengineering

💧 𝐓𝐫𝐮𝐬𝐭𝐞𝐝 𝐆𝐞𝐚𝐫𝐛𝐨𝐱 𝐒𝐨𝐥𝐮𝐭𝐢𝐨𝐧𝐬 𝐟𝐨𝐫 𝐋𝐞𝐚𝐝𝐢𝐧𝐠 𝐏𝐮𝐦𝐩 𝐌𝐚𝐧𝐮𝐟𝐚𝐜𝐭𝐮𝐫𝐞𝐫𝐬 💧 For over 20 years, STM have proudly supplied gearboxes to some of the world’s leading pump manufacturers. “Pumps” in their many forms, are mechanical devices that transfer energy from its motor to hydraulic energy as it transfers fluid. This energy transfer allows the machine to move fluid from one place to another. Pumps tend to be made up of an inlet tube, a motor, impeller, and an outlet – this is a very top-level explanation. 📝 When it comes to pump applications, selecting the right gearbox isn’t just important - it’s essential. Our gearboxes are tailored for a wide range of pump types: ✅ Peristaltic Pumps ✅ Screw Pumps ✅ Dosing Pumps ✅ Progressive Cavity Pumps ✅ Centrifugal Pumps 🌡 𝐓𝐡𝐞𝐫𝐦𝐚𝐥 𝐜𝐚𝐩𝐚𝐜𝐢𝐭𝐲  🌡 is a key factor in ensuring optimal performance and longevity, yet it’s often overlooked. With our expertise and experience - including adhering to API (American Petroleum Institute) standards for offshore applications - we deliver solutions that meet even the most demanding requirements. Whatever your pump’s characteristics, we’re confident in finding the perfect gearbox for your application. ✔ #STMteam #wearestmteam #PumpGearboxes #IndustrialSolutions #EngineeringExcellence 

How We Made It Happen ⚙️🔧 Our fully equipped manufacturing department, Technical Valve Services Limited, helps us circumvent long lead times and meet tight deadlines by being able to manufacture a solution. Here's an example of something we built from scratch to help service a customer's requirements and maintain the project's deadline. If you'd like assistance with a project or want to get in touch, follow the link in the comments below to our website or connect to our Design & Engineering Manager Richard Clapp ⬇️⬇️⬇️ #tvs #valvesolution #valves #valveactuation #pipeline #oilandgas #flowcontrol #valvesupplier #valves #acvalvealliance #inhouseservices ⬇️⬇️⬇️

These posts are so informative and well made, well done to the person responsible...

Overhauling of GE Steam Turbine, air compressor driver, of rated power 8020 HP A complete overhaul of the machine was carried out at the start of 2024. 👉 Machine is Air Compressor driver, installed at Bechtel Ammonia plant. 👉 Make: GE 👉 Year: 1964 👉 Rated Capacity: 8020 HP Major Findings: - Erosion in casing, diaphragms sealing area & rotor in LP stages - Increased interstage seal clearances - Slightly increased bush clearance in steam chest assembly Rectification & Replacement: ⭐ Replacement of rotor ⭐ Casing build up by welding, grinding & lapping done. Contact check of diaphragms ensured ⭐ Active side thrust pads replaced ⭐Steam Chest Bushing replaced. ⭐ Steam Chest linkages adjustment (Final result, RPM maintained within 2 rpm fluctuation) ⭐ All clearances maintained within recommended range ⭐ Centering carried out with dummy shaft ⭐ OST, Oil flushing carried out at end Major issue faced: 👉 Diaphragm side slip maintenance due to old bottom key design, rectified through time-takjng hit-and-trial by welding, grinding, & side slip check 👉 Butt gaps of seals, rectified by precisely filing seals, targeting minimum butt gaps. Do share your own personal experience in comments! *picture for illustration only #maintenance #Mechanical #fertilizer #oilandgas #ammonia #steamturbine #rotatingequipment #ffbl #energy #gas #machining #manufacturing #steam #fert GE Vernova

Types of Control Valves: 1. Linear Control Valves: Flow rate proportional to valve opening. 2. Rotary Control Valves: Quarter-turn or multiturn valves for precise flow control. 3. Ball Valves: Rotating ball for on/off or throttling control. 4. Butterfly Valves: Rotating disc for on/off or throttling control. 5. Globe Valves: Linear motion for precise flow control. 6. Needle Valves: Precise flow control for low-flow applications. 7. Plug Valves: Rotating plug for on/off or throttling control. 8. Diaphragm Valves: Flexible diaphragm for precise flow control. Each type of control valve has its unique characteristics, advantages, and applications. For more information, click on our website at https://lnkd.in/df7EyCvh #PracticalPumpTraining #Mechanics #IndustrialTraining #PumpMaintenance #HPILManpower #CareerAdvancement #LPGIndustry #GasProcessing #EnergyInnovation #NLCGA2024 #Networking #BusinessStrategy #OpenSeaGas #IndustryTrends Seplat Petroleum Development Company Plc Sterling Oil Exploration & Energy Production Co. Limited Forte Upstream Services Limited International Society of Automation (ISA)

🔅 𝐖𝐇𝐅: 𝐘𝐨𝐮𝐫 1-𝐒𝐭𝐨𝐩 𝐒𝐡𝐨𝐩 𝐟𝐨𝐫 𝐅𝐨𝐫𝐠𝐞𝐝, 𝐌𝐚𝐜𝐡𝐢𝐧𝐞𝐝, 𝐂𝐨𝐚𝐭𝐞𝐝, 𝐓𝐮𝐫𝐧𝐤𝐞𝐲 𝐂𝐨𝐦𝐩𝐨𝐧𝐞𝐧𝐭𝐬 🔅 𝑺𝒊𝒏𝒄𝒆 1982, 𝑾𝑯𝑭 𝒉𝒂𝒔 𝒅𝒆𝒍𝒊𝒗𝒆𝒓𝒆𝒅 𝒑𝒓𝒆𝒄𝒊𝒔𝒊𝒐𝒏-𝒆𝒏𝒈𝒊𝒏𝒆𝒆𝒓𝒆𝒅 𝒔𝒐𝒍𝒖𝒕𝒊𝒐𝒏𝒔 𝒘𝒊𝒕𝒉: ✅ 𝐀𝐏𝐈 20𝐁 & 20𝐂 𝐂𝐞𝐫𝐭𝐢𝐟𝐢𝐜𝐚𝐭𝐢𝐨𝐧𝐬 (Oil & Gas pioneers) ✅ 21,000 𝐓𝐨𝐧𝐬 𝐀𝐧𝐧𝐮𝐚𝐥 𝐂𝐚𝐩𝐚𝐜𝐢𝐭𝐲 (Closed & Open Die Forging) ✅ 𝐈𝐧-𝐇𝐨𝐮𝐬𝐞 𝐇𝐞𝐚𝐭 𝐓𝐫𝐞𝐚𝐭𝐦𝐞𝐧𝐭 & 𝐌𝐚𝐜𝐡𝐢𝐧𝐢𝐧𝐠 (17 Turning Centers, 4 HMCs, 9 VMCs) ✅ 𝐀𝐝𝐯𝐚𝐧𝐜𝐞𝐝 𝐂𝐨𝐚𝐭𝐢𝐧𝐠𝐬 & 𝐒𝐮𝐫𝐟𝐚𝐜𝐞 𝐓𝐫𝐞𝐚𝐭𝐦𝐞𝐧𝐭𝐬 (Approved by Cameron SLB, FMC, BHGE) 𝑺𝒆𝒓𝒗𝒊𝒏𝒈 𝒊𝒏𝒅𝒖𝒔𝒕𝒓𝒊𝒆𝒔 𝒍𝒊𝒌𝒆 𝐎𝐢𝐥 & 𝐆𝐚𝐬, 𝐀𝐮𝐭𝐨𝐦𝐨𝐭𝐢𝐯𝐞, 𝐃𝐞𝐟𝐞𝐧𝐜𝐞, 𝐑𝐚𝐢𝐥𝐰𝐚𝐲𝐬, 𝐚𝐧𝐝 𝐍𝐮𝐜𝐥𝐞𝐚𝐫, 𝑾𝑯𝑭 𝒆𝒏𝒔𝒖𝒓𝒆𝒔 >95% 𝑶𝑻𝑫 𝒂𝒏𝒅 >99.9% 𝑸𝒖𝒂𝒍𝒊𝒕𝒚. With a 𝐔𝐒𝐀 𝐰𝐚𝐫𝐞𝐡𝐨𝐮𝐬𝐞 and a global footprint, WHF is your trusted partner for reliable, high-quality components. 📩 Let’s connect! #Manufacturing #Forging #WHF #Engineering #OilAndGas #Automotive #Defence #PrecisionEngineering #HeatTreatment #Machining #Coatings #Reliability #QualityControl #IndustryStandards #Certified #USAwarehousing #GlobalSupplyChain #Innovation #IndustrialManufacturing #TechEngineering #AutoComponents #TurnkeySolutions #Industrial #SupplyChain #QualityAssurance #APIcertified #Oilfield #SurfaceTreatment #AdvancedCoatings #RailComponents #NuclearIndustry #GlobalPartner

🌊 Exploring New Depths: Introducing JB Valves' Subsea Ball Valve Range! 🌊 Exciting news from JB Valves! Our Subsea Ball Valve Range is making waves in the industry, delivering unmatched performance in shallow and deepwater applications, reaching depths of up to 3000m. What sets our valves apart? It's our commitment to innovation and flexibility. Our flexible design ensures fast delivery without compromising reliability, even in the face of the most complex chemical compatibility challenges. With years of experience and meticulous design considerations, our ball valves come in various configurations to suit diverse needs. From 2, 3, 4-way setups to Double Block and Bleed Manifolds, JB Valves has you covered. Ready to dive deeper? Explore our range today and experience the JB Valves difference! JB Valves #SubseaBallValves #DeepwaterApplications #InnovationInEngineering #Reliability #ChemicalCompatibility #EngineeringSolutions #UnderwaterTechnology #OilandGasIndustry #ValveTechnology #SubseaEngineering #IndustryInnovators