PICA Manufacturing Solutions’ Post

NEW: a groundbreaking tool for the industry - the SMTA Miniaturization Test Vehicle (MTV) 3.0. It packs 20+ tests into 1 design that can be run in less than 1 shift: far more efficient than production boards. Development is managed by Altium®, Shea Engineering Services Inc, American Standard Circuits, LLC, and the Surface Mount Technology Association (SMTA) This updated design will test SMT assembly processes, Ultra HDI fabrication capabilities, and include the rapidly emerging considerations of Surface Insulation Resistance (SIR) and Rework. Assemblers often prefer specialized test PCBs over production products, and those vehicles usually have better availability and lower costs than production boards. Learn more with the Altium®Industry Expert series below. #hdi #electronicsmanufacturing #miniaturization

Another pioneering advancement in electronics manufacturing from Green Circuits: our innovative assembly process for stacked capacitors! This breakthrough not only demonstrates our ability to tackle and excel in complex assembly challenges but also reinforces our leadership in the electronics manufacturing industry. 💡 Faced with the formidable challenge of assembling a circuit board with over 5,000 components and double-stacking 840 capacitors, our team developed a robust and repeatable process, showcasing our commitment to innovation and excellence. 🛠️ This achievement highlights: - 🌟 70-layer technology complexity - 🌟 Handling of unusually thick PCBs (0.300 mil) - 🌟 Precision in populating over 5,000 locations - 🌟 Mastery in double-stacked capacitor assembly Dive into the full press release on I-Connect007 below to discover how we're pushing the boundaries of process engineering and setting new standards in the industry. Don't miss out on this fascinating journey of innovation and success! 💼🔗 #GreenCircuits #Innovation #ElectronicsManufacturing #EngineeringExcellence #TechNews

The Digital Age has played a large role in many trends facing PCB manufacturing and assembly. From the need for smaller and smaller devices to the increased complexity of PCB designs as manufacturers try to pack more functionality into these smaller boards, there are many different challenges facing the PCB industry. Learn more in our latest blog post! #PCBManufacturing #PCBAssembly #DigitalAge #Miniaturization #HighDensityPCBs #FlexibleSubstrates #AdvancedMaterials #5GIntegration #simfg #Automation #Sustainability https://lnkd.in/dwXiyaPX

Today, mass-produced electronic hardware predominantly uses surface mount technology (SMT), which expedites PCB production and offers numerous advantages, despite challenges like component mounting offset and limitations for high-stress components.#PCBproductionmethods #SMTadvantages #SMTcomponentmountingissues #Surfacemounttechnology

The PCB process edge, integral to board production, aids in assembly, tracks routing during SMT processing, and ensures alignment via reference marks. Its width, typically 5mm or 8mm, varies per design and production method, impacting cost and manufacturability.##pcbmanufacturing #circuitboarddesign #PCBedgeallowance #PCBprocessedge #SMTprocessing.

Selective soldering in PCB electronics manufacturing increasingly replaces traditional methods like wave soldering, focusing on precise solder application to specific areas, reducing costs, mitigating thermal impacts, and meeting lead-free requirements, thus gaining widespread adoption.#reduceproductioncosts #reflowsolderingtemperaturedifferentials #Selectivesoldering #solderingprocessPCBelectronicsindustry

In the fast-paced world of electronics manufacturing, innovation is the key to staying ahead of the curve. Innovations in PCB assembly technology have revolutionised the way electronic devices are designed, produced, and assembled. From advancements in materials and processes to cutting-edge automation technologies, the landscape of PCB assembly is constantly evolving. Innovations are taking place constantly in Materials, Production Processes, Design, Testing and Sustainability. In this series of posts we will take look at all of these. Materials Innovations Innovations in PCB materials have paved the way for enhanced performance, reliability, and miniaturisation of electronic devices. From high-performance substrates to flexible and rigid-flex PCBs, material advancements are driving efficiency and versatility in PCB assembly processes. High-Performance Substrates High-performance substrates such as ceramic PCBs offer superior thermal conductivity and electrical insulation, making them ideal for high-power applications like automotive electronics and power supplies. To read my full blog, please visit: https://lnkd.in/e_pgKvvP If you want to know more or want some assistance, or to discuss your requirements & specific application needs – just drop me a LI message or an email on cliff@roscan.co.uk. #PCBDesign #PCBAssembly #PrintedCircuitBoards

5 Advantages To Using SMT in Your Electronic Manufacturing Project 1. Small Footprint Using surface-mount technology (SMT) for placing components on a small PCB can help maintain a compact design. SMT components are generally smaller than those used in through-hole technology because they have either smaller leads or no leads at all. This results in a space-saving design, occupying less than half the space of a through-hole mount. Additionally, SMT components significantly reduce the weight of the PCB, often weighing only one-tenth of their through-hole counterparts. 2. Low Cost The smaller size of SMT components offers a significant cost advantage in manufacturing. Once the setup is complete, surface-mount technology generally incurs lower production costs compared to through-hole placement. The smaller board size, fewer drilled holes, and reduced routing of traces all contribute to lower material handling costs and a quicker manufacturing process. These factors collectively reduce the overall cost of the project. 3. Higher Density SMT allows for a higher component density on your PCB. Since there are no holes required for component leads, you can fit more components per unit of area. Additionally, more connections can be made per component. With no holes obstructing the routing space on inner or back-side layers, components can be placed on both sides of the circuit board, potentially reducing the need for multi-layer boards. 4. Quick Turn Around Surface-mount technology is a much more streamlined manufacturing process compared to through-hole. Time is saved because components are applied using a solder paste instead of drilling holes in the PCB. The work that takes hours placing components of a through-hold board can take just five minutes with SMT. 5. In-House Engineering for Testing and Prototyping Having in-house engineering for testing and prototyping SMT can be highly beneficial during the design phase. It allows for immediate testing, quick corrections, and the ability to experiment with new power sources. This setup helps avoid the communication breakdowns that can occur when working with an external product team. #SMTInnovation #SeamlessTransitions #PCBConveyor

Today, Quantum Controls, Inc celebrates our PCBA engineering staff. An Ode to Engineering In realms where science and magic blend, At Quantum Controls, Inc our thoughts transcend, With printed circuits fine and true, A dance of particles soon ensue. Engineers craft with steady hand, A future we can scarcely understand, With layers fine and solder’s kiss, A masterpiece of thought exists. Resistors, capacitors aligned, Inductors in the dance combined, Through etch and mask, the traces shine, A quantum realm by grand design. Assembly now, with careful care, Component dreams we lay them bare, In ovens hot, connections forge, A circuitry our minds engorge. So let us raise a toast in hand, To those who build, who understand, The engineer’s dance, the board’s embrace, A future bright in circuits trace.