Using CFD at an early stage of the design of a pharmaceutical classified area means not to lose a valuable opportunity for detecting on time possible errors and weak points like first air contamination, low ventilation effectiveness, backflow from dirty to clean areas, unidirectional air flow disruption, grade A compromission, etc.
A late discovery of the aforementioned problems can seriously compromise the project and the needed remediation actions will result in delay in schedule and high additional costs.
Nowadays, there are no excuses for not using a powerful, mature, and sustainable technology like CFD, an essential tool of 'Quality by Design' for critical systems.
Alongside the undeniable advantages in terms of quality, the use of CFD in designing controlled contamination areas, which are notoriously energy-intensive, also provides benefits in terms of sustainability. It optimizes the design of HVAC systems, reduces the flow rates of recirculation air, and allows for air flow reduction programs under conditions of reduced contaminant load.
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Recentemente abbiamo condiviso due case study che mostrano i vantaggi della CFD (Computational Fluid Dynamics) applicata all'ottimizzazione dei reparti farmaceutici. Da oltre 10 anni sviluppiamo internamente questa tecnologia, che consente di simulare il flusso dell’aria all’interno di ambienti a contaminazione controllata e di ottenere benefici concreti, come:
- Definire configurazioni ottimali in termini di performance per impianti ed equipment già in fase di progettazione.
- Individuare eventuali criticità e aree di miglioramento su reparti esistenti, per garantire un ambiente sicuro ed efficiente.
In un settore dove la corretta gestione dei flussi d'aria è cruciale, il nostro approccio unisce esperienza e specializzazione, permettendo di raggiungere risultati ottimali in ambienti complessi.
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We recently shared two case studies demonstrating the impactful benefits of Computational Fluid Dynamics (CFD) for optimizing pharmaceutical facilities. With over a decade of in-house expertise, we’ve honed this technology to simulate airflow within controlled environments, delivering measurable advantages such as:
- Designing performance-optimized configurations for HVAC systems and equipment from the very start of a project.
- Identifying potential issues and improvement areas in existing facilities, ensuring a safe and efficient environment.
In an industry where precise airflow management is essential, our approach combines deep experience with specialized knowledge to achieve exceptional results in complex environments.
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Production Engineer presso Leonardo
5mo👊🏻👊🏻