Structural Integrity Associates’ Post

🚀 Engineering Reliability for Optimal Performance in Gas Gathering and Processing In today’s dynamic market, where regulations grow stricter and profit margins remain tight, maximizing the efficiency of your machinery is essential. At Burckhardt Compression, our seasoned team of engineers offers cost-effective solutions to help you achieve just that. Whether through retrofitting, reconfiguration, upgrades, or comprehensive compressor package reconditioning, we empower you to stay agile and reliable. See the full post below to connect with our team and explore how Burckhardt Compression can elevate your machinery’s performance. 🛠️ https://fcld.ly/2dwxhyf We love to provide services that matter. Hands-on. #BurckhardtCompression #midstream #servicesthatmatter #handson #gasgathering #gasprocessing #reciprocatingcompressors #EngineeringExcellence #ReliabilityMatters #CostEfficiency

🚀 Engineering Reliability for Optimal Performance in Gas Gathering and Processing In today’s dynamic market, where regulations grow stricter and profit margins remain tight, maximizing the efficiency of your machinery is essential. At Burckhardt Compression, our seasoned team of engineers offers cost-effective solutions to help you achieve just that. Whether through retrofitting, reconfiguration, upgrades, or comprehensive compressor package reconditioning, we empower you to stay agile and reliable. Our Services: Enhancing Reliability Reconfigurations and Overhauls: Our engineering services cover reciprocating compressors and compressor packages. We specialize in revitalizing aging compressors, restoring them to peak efficiency. Pulsation Study: Our innovative pulsation study provides a deep dive into your equipment’s performance. Through meticulous calculations and rigorous testing, we identify opportunities for profitable adjustments, enhancing overall operation. Join us on the journey toward reliability excellence. Connect with our team and explore how Burckhardt Compression can elevate your machinery’s performance. 🛠️ https://fcld.ly/2dwxhyf We love to provide services that matter. Hands-on. #BurckhardtCompression #midstream #servicesthatmatter #handson #gasgathering #gasprocessing #reciprocatingcompressors #EngineeringExcellence #ReliabilityMatters #CostEfficiency

🔧 Understanding Pump Gas Seals with High Temperature Fluids! 🌡️ Check out our latest "Sealing Sense" article featuring an insightful illustration of a typical operating plan for a dual mechanical seal in a centrifugal pump handling high-temperature fluids. This visual guide showcases how pump gas seals, supported by API Plan 74, provide a controlled gas barrier, ensuring zero emissions and enhanced performance. Discover the key benefits and efficiency gains of switching to pump gas seals. Read the full article here: The Benefits of Switching to a Pump Gas Seal https://buff.ly/3M6wg1T #FluidSealing #PumpGasSeal #HighTemperature #Engineering #Sustainability #Innovation

Understanding the Critical Role of Thrust Bearings in Turbine Performance Thrust bearings are a vital component in gas turbines, designed to handle axial loads and ensure the rotor remains properly aligned within the machine. Their role becomes especially crucial in high-performance turbines, where precision and reliability are paramount. Drawing from hands-on experience across multiple turbine platforms, I’ve observed how the quality and maintenance of thrust bearings directly impact operational efficiency. These bearings prevent axial displacement of the rotor, safeguarding other components such as the seals and blades from unnecessary wear. During Hot Gas Path Inspections (HGPI), paying close attention to the condition of thrust bearings is essential. A well-maintained thrust bearing can help extend the lifespan of the turbine, reduce vibration issues, and prevent unplanned outages. In my recent projects, we conducted thorough inspections and replacements, ensuring continued reliable performance even under extreme conditions. Understanding the wear patterns, lubrication, and alignment of thrust bearings can significantly reduce the risks associated with axial load failure. Continuous monitoring, detailed inspections, and proactive maintenance are key to optimizing the longevity and efficiency of turbines. #TurbineMaintenance #ThrustBearings #GasTurbine #MechanicalEngineering #HotGasPathInspection #TurbineReliability

Digital twin technologies for machinery involve creating virtual replicas of physical machines, enabling real-time monitoring, simulation, and analysis. By leveraging digital twin technologies, industries can unlock new levels of efficiency, productivity, and innovation in machinery operations.

I made a mistake... I forgot to pull my core on the initial evacuation and only pulled a vacuum on my hose essentially. The core tool can't press down on the core. I recovered the refrigerant, putting the unit into a vacuum, and then purged with nitrogen. I had the day so I kept the core in this time as a bit of an experiment and used a fitting to depress it. What I found was, a substantially longer evacuation, as the core contains a large amount of resistance to flow. Used the Testo Instruments - North America 560i Scale and Intelligent Valve to add by weight. The benefit of this is there's no watching. Once everything is set, it will charge to the entered specification. You can also charge by superheat, target superheat and subcooling. #hvac #hvaclife #hvacsystem #hvacr #heatpumpservice #heatpump #heatpumpinstall #hvaclife #hvaceducation #hvacknowledge #refrigeration #residentialhvacservice #residentialhvac

We all make mistakes, we're human! It's important to remember that as technicians! The best ones own it and figure out the WHY! Check out this cool post from Gary McCreadie !! #hvaclife

🌊⚙️ Rotating Equipment Engineers! ⚙️🌊 Wondering why you have contaminant ingestion in your GT despite having an EPA filtration system? You may have an equipment integrity problem. Perished gaskets, loose hardware, flange separation, material degradation, holes in flexible connections can all be sources of ingress downstream of the final filter. 1 to 10 µm particles will easily pass through a 1mm gap. Multiply by 1000, this is equivalent to; 1mm to 10mm particle passing through a 1000mm (1m) opening! AAF International - Energy Solutions #GasTurbines #AirFiltration #OffshoreOilAndGas #Optimize #Integrity #Reliability

In my 9 years working directly with clients on managing their natural gas compressor fleets, a majority of the time we were trying to avoid valve failures by lowering discharge temperatures. We'd achieve this by opening up pockets on that stage to: -add clearance -reduce the volumetric efficiencies -reduce that cylinder's appetite -increase the suction pressure of that stage -decrease the overall compression ratio of that stage -and ultimately reduce the temperature rise In some cases though, valves were failing not because of high temps, but because the gas stream was more prone to dropping out liquids, which were carrying over into the cylinder, and beating up those valves. In these cases, we actually try to identify the ways to increase the temperatures. In one recent example from last week, a client that Detechtion Technologies' North American Engineering Account Managers Brian Nguyen PEng. BComm. Chiminh Trac Aubrey Milliron Iberedem Umoh Dwayne Lewin James Osborne were working with was seeing increased valve failures on stage 3 and liquids were the root cause. In this case, here's what the Detechtion EAM did: -pulled up the phase envelope diagram and plotted the stage 2 discharge and stage 3 suction pressures/temps -saw that the conditions were close to the phase change line -simulated opening up stage 3 pockets -which adds clearance on stage 3 -reduces the volumetric efficiencies on stage 3 -reduces that stage 3 cylinder's appetite -increases the suction pressure of that stage and therefore the discharge pressure of stage 2 -increases the compression ratio on stage 2 -increases the temperature rise on stage 2 -which increases the suction temperature of stage 3 -which shifts the stage 2 discharge/stage 3 suction conditions to the right on the phase envelope diagram -reducing the possibility of excess liquid dropout that the stage 3 scrubber can't handle -reducing the possibility of liquids getting into the cylinder -reducing the possibility of damaged stage 3 valves #naturalgas #recip #optimization #failureavoidance #mechanicalengineering #tribalknowledge #CompressorSME

This article from Flowserve Corporation discusses the key factors influencing the decision to automate valves and examines various actuator types, including electric, pneumatic, and hydraulic, along with specialized options for pipeline applications. View product here: https://bit.ly/3Vk3G2M Additionally, it delves into emerging trends such as electrohydraulic actuators and advancements in materials and sealing technologies. The article underscores the importance of valve automation for improving control, precision, and efficiency in oil and gas applications while highlighting considerations such as cost, complexity, and environmental factors. #Valves #PowerIndustry #WaterIndustry