Unified Screening & Crushing’s Post

The average screen box takes 30 clamp rails and 120 carriage bolts or pins and wedges. And Unified can supply them! Let’s talk tensioning: DO: *Make sure crown bar is engaged in channel rubber and is consistent in height *Check to make sure clamp rails are not misshaped and are the same length as the screen media *For bolt-type tensioning, check height of bolt holes and check for missing bolts *Clean the rail and hook edge thoroughly *Check for cracks, broken welds or loose bolts on screen box or deck Correct tensioning will help maintain optimum production and reduce the chances of premature wear on your screen media. Ask your Unified rep to throw a bucket of bolts onto your next delivery 🚚 #crushingandscreening #wearparts #mining #quarrylife #recycling

How do high chromium with ceramic materials compare to other materials commonly used in crusher wear parts? 1. High chromium and ceramic materials deliver exceptional wear life and durability due to their superior hardness and abrasion resistance. 2. Manganese steels are optimal for high-impact applications but less so for high-abrasion conditions. 3. Low-alloy steels provide cost savings upfront but may not offer the longevity or wear resistance of high chromium and ceramic composites. 4. White iron is highly abrasion-resistant but can be brittle, whereas high chromium and ceramic materials balance abrasion resistance with toughness. #crusherwearparts #impactcrusher #crushing #mining #aggregate #wearsolution #xiangcast

✅ Here’s a cone crusher tip: Maintaining a continuous feed to the crusher is key to longer wear life. Keeping the cone crusher choke-fed during operation will maximize that rock-on-rock crushing.   Proper work hardening and consistent choke feeding are two crushing “best practices” to help you crush efficiently and increase consistent product output.   Unified maintains the largest inventories of wear parts across 14 facilities around the country. We supply replacement parts for more than 50 OEMs. If we don’t have it in stock, our crusher parts experts will visit on-site to design or engineer a product specific to your needs. More than 6,000 tons of wear parts to choose from. #quarrylife #mining #crushingandscreening #recycling #wearparts

Another project review: The customer's cantilever belt originally used ordinary conveyor belt, the service life has not met expectations. According to the situation of the site, our company designs the special conveyor belt for cantilever conveyor, high-performance impact-resistant double-layer structure conveyor belt, through the reduction of the layer, to ensure that the conveyor belt has the comprehensive performance of high strength, resistance to bending and impact resistance. Meanwhile, the bearing capacity of the conveyor belt is greatly improved, and it is not easy to appear delamination between layers, especially suitable for wide, heavy load, large groove angle, and there is a certain degree of impact of the conveying conditions. Under the same operating conditions, the service life of OmniFlex® BTW is twice as long as that of ordinary multi-layer fabric core conveyor belts, which greatly reduces the operating costs of users and meets the requirements of customers. #mining #conveyorsolutions #conveyorbelt #boton #rubber

✳️ Challenge: The covers were undergoing a very intense corrosion process, classified as high grade. Requires cleaning with the removal of oxidation deposits to ensure adhesion. 🛠️ Scope of Activities and Solution: - Dry Abrasive blasting was applied creating the necessary profile and removing any contaminants from the substrate; - A degreaser was used to eliminate all non visible contaminants; - Maxceramic MAX1612 was applied by brush to protect all affected areas. ✅✅ Conclusions: After final inspection all punctured tubes were plugged, and all dividing plates and lids were protected successfully with Maxceramic MAX1612 the asset successfully returned to service right after curing. For more... 🌐 www.maxepoxy.com #Maxepoxy #IndustrialMaintenance #MaxRepairs #Distributor #SucessCases #Maxecase #MaxMetal #CaseHistories #Mining #Ballmill

Find the PERFECT lock for your Process Lock-Out! The ABUS Lock-Out model 74/40 has a solid aluminium body with plastic casing and a body size of 40 millimetres. This lock model is mainly used for Plant and Process lock-out. Available with key retaining/non-key retaining. Available with keyed to differ/keyed alike. Available in various colours such as yellow, green, blue, orange, purple, black, brown, and red. The shackle’s length in locked state is 40 and 75 millimetres. The shackle types are the following: Steel with a diameter of 6.50millimetres. Steel with plastic casing and a diameter of 6.50 millimetres. Steel with longer shackle and plastic casing. A diameter of 6.50 millimetres Contact us for more information on how we can increase your efficiency and safety: +27 87 550 1564 info@simpologygroup.com www.simpologygroup.com #Solutions #Mining #ZeroHarm #Efficiency #Security #Innovation #Productive

At Peninsula Iron Works we get to see just about every type of crusher failure you can think of. One of the most common repairs as of late are seized head bolts/nuts. These can happen for various different reasons. From not using a properly rated anti-seize lubricant at install, not cleaning up the threads prior to install causing a gall, aftermarket head bolt not made to the same standards as the OEM, and in some cases bad OEM design allowing a bolt to bottom out. It is a case of a relatively inexpensive component getting very expensive very quickly as can bring your operation to halt if you don't keep a backup head on hand ready to go for each liner change. Even if it doesn't cause down time, repairing these can be an expensive endeavor. It doesn't take a lot of time to run through the checklist of installing these properly when you have everything torn apart and ready to go. Don't rush this process as it will cost you in the long run. If you do have one get seized up, call Peninsula Iron Works first before beating it to death with a sledgehammer for hours. Even if you do get it to come out, you have ruined the threads without a doubt. We have the methods to save your threads 90% of the time and have you ready to go back running in a day or two. #aggregates #mining #rockcrushing #rockcrusher #heavyindustrial

A long-lasting wear component starts with choosing the right material to work with.

MDI Polyurethane tension mesh #polyurethane #mesh #vibrating #mining #screen #screening #pu www.pu-screen.com 86-19030720111 Advantages of Polyurethane Screen: 1.High screening Efficiency---2-5 times of the ordinary screen 2.Large bearing capacity---2.5 times more than rubber sieve 3.Long service life--- Can be used for six months to more than one year 4.Good abration and corrosion resistance--- condition of using water or oil as the medium. 5.Maintanance and replacement is low--- Hole can't be plugged& washing-free 6.Low noise---it has well vibration-absorbing performance 7.Rational design of the screen hole---limit size of the particles will not block mesh. 8.Widely used---mining, metallurgy, coal, coking, chemical and other industries. 9.Good wet resistant performance---work on the water condition

Material height distribution in the conveyor belts. Such information can be linked to the moisture content of the material and provide valuable insights for downstream process control. #indurad #SeeMoreDecideBetter