PRODUCTION EXECUTIVE @ UPL LTD || HIKAL LTD. || CADILA HEALTHCARE LTD.|| SUN PHARMA LTD. || M.Sc. ORGANIC CHEMISTRY।। MBA OPERATION MANAGEMENT (DE)।। SIX SIGMA BLACK BELT ||
Hello Connection are you looking to boost productivity and minimize downtime in chemical as well as pharmaceutical manufacturing process? 📈 Look no further than Overall Equipment Effectiveness (OEE)! 🛠️ OEE is a powerful metric used to measure the performance of equipment in terms of availability, performance, and quality. Let's break it down: 🔍 Availability✳️ How often is the equipment available for production? Example: If a reactor is scheduled to run for 8 hours but experiences 1 hour of downtime due to maintenance, its availability would be 7/8 or 87.5%. ⚙️ Performance✳️ How efficiently is the equipment running during production? Example: If a mixer is capable of producing 100 units per hour but only produces 80 units due to speed fluctuations or stoppages, its performance would be 80%. 🎯 Quality✳️ What percentage of the output meets quality standards? Example: If a distillation column produces 900 kg of a chemical, but 100 kg is rejected due to impurities, its quality would be 900/1000 or 90%. By multiplying these three factors together (Availability × Performance × Quality), you get the OEE score, which provides insight into the overall effectiveness of your equipment. Implementing OEE initiatives can lead to significant improvements in productivity, reduced waste, and increased profitability. It empowers chemical manufacturers to identify areas for improvement and take proactive steps towards optimizing their operations. 💪 So my dear connections ready to supercharge your chemical manufacturing process? Start tracking OEE today and unleash the full potential of your operations! 🚀 🙏Thanks🙏 #continuousimprovement #OperationalExcellence #ChemicalIndustry #OEE #ProductivityBoost
Plant Manager KLJ Petroplast, Jhagadia.
7moVinod please elaborate OEE with atleast one example.