This week, our team attended the Solid Freeform Fabrication Symposium in Texas. During this event, James Wilford Caruana, Dr Negar Gilani, Xiangyun Gao and Dr Robyn Worsley had the opportunity to present the advancements on additive manufacturing processes, materials and devices:
𝗥𝗲-𝗗𝗲𝗳𝗶𝗻𝗶𝗻𝗴 𝗖𝗮𝘁𝗵𝗲𝘁𝗲𝗿 𝗖𝗮𝗿𝗲 𝘄𝗶𝘁𝗵 𝗠𝘂𝗹𝘁𝗶-𝗠𝗮𝘁𝗲𝗿𝗶𝗮𝗹 𝗔𝗱𝗱𝗶𝘁𝗶𝘃𝗲 𝗠𝗮𝗻𝘂𝗳𝗮𝗰𝘁𝘂𝗿𝗶𝗻𝗴. This study showcases stereolithography (SLA) as a method for developing functionalized multi-material and multilumen catheter structures. Critical to our investigation was the systematic evaluation of candidate monomers: THFuA and TCDMDA. By amalgamating precision nano-engineering with bioactive polymeric formulations, our approach offers a paradigm shift towards mitigating CRBSIs and enhancing patient outcomes in neonatal and low-birth-weight populations.
𝗧𝗼𝘄𝗮𝗿𝗱𝘀 𝗦𝘂𝘀𝘁𝗮𝗶𝗻𝗮𝗯𝗹𝗲 𝗙𝗮𝗯𝗿𝗶𝗰𝗮𝘁𝗶𝗼𝗻 𝗼𝗳 𝗘𝗹𝗲𝗰𝘁𝗿𝗼𝗻𝗶𝗰𝘀 𝘃𝗶𝗮 𝗠𝗼𝗹𝘁𝗲𝗻 𝗠𝗲𝘁𝗮𝗹 𝗝𝗲𝘁𝘁𝗶𝗻𝗴. In this study, an in-house DoD-MMJ platform, MetalJet, was used to explore the generation and deposition behaviour of Cu microdroplets onto ceramic and metallic substrates. Our findings underscore the critical role of controlling oxygen content to mitigate nozzle-level reactions during droplet formation. These outcomes mark a substantial advancement in the direct printing of functional components.
𝗨𝗻𝗱𝗲𝗿𝘀𝘁𝗮𝗻𝗱𝗶𝗻𝗴 𝘁𝗵𝗲 𝗜𝗺𝗽𝗮𝗰𝘁 𝗼𝗳 𝗣𝗿𝗶𝗻𝘁𝗶𝗻𝗴 𝗦𝘁𝗿𝗮𝘁𝗲𝗴𝗶𝗲𝘀 𝗼𝗻 𝗗𝗿𝗼𝗽-𝗼𝗻-𝗗𝗲𝗺𝗮𝗻𝗱 𝗠𝗼𝗹𝘁𝗲𝗻 𝗠𝗲𝘁𝗮𝗹 𝗝𝗲𝘁𝘁𝗶𝗻𝗴 𝗧𝗲𝗰𝗵𝗻𝗼𝗹𝗼𝗴𝗶𝗲𝘀. This study examines droplet packing strategies across various substrate temperatures to assess their impact on the physical and electrical properties of printed components. During this study, the most effective strategies to create a full-dense part at high substrate temperatures and to mitigate challenges from residual stress at low substrate temperatures are identified. These insights are crucial for tailoring deposition strategies to specific functional requirements, thereby unlocking greater potential for future multi-material research.
𝗙𝘂𝗻𝗰𝘁𝗶𝗼𝗻𝗮𝗹 𝗡𝗮𝗻𝗼𝗺𝗮𝘁𝗲𝗿𝗶𝗮𝗹 𝗜𝗻𝗸𝘀 𝗳𝗼𝗿 𝟯𝗗-𝗣𝗿𝗶𝗻𝘁𝗲𝗱 𝗘𝗹𝗲𝗰𝘁𝗿𝗼𝗻𝗶𝗰𝘀 𝘃𝗶𝗮 𝗮 𝗦𝗰𝗮𝗹𝗮𝗯𝗹𝗲 𝗖𝗼𝗻𝘁𝗶𝗻𝘂𝗼𝘂𝘀-𝗙𝗹𝗼𝘄 𝗦𝘆𝗻𝘁𝗵𝗲𝘀𝗶𝘀 𝗠𝗲𝘁𝗵𝗼𝗱. Here, a counter-current nozzle reactor within a bench-scale sub/supercritical continuous-flow system is used to synthesise a range of nanoparticles with desirable electronic properties, including magnetic and dielectric materials. In-flow surface functionalisation is explored, enabling immediate and stable dispersion of the synthesised particles within various solvents and UV-curable resins. The resultant inks were successfully printed using both material jetting and vat photopolymerisation techniques.
Full event programme here: https://lnkd.in/e7tu2vB
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