Extrude Hone

Extrude Hone, Technology at its best. A different look on Thermal Deburring. https://lnkd.in/dPr6XjWQ #finishing #temdeburring #deburring #powertrain #machining #burr #ev

Manifold: Noun: A chamber or pipe with several inlets or outlets to collect or distribute a fluid. 📣 What's the similarity among the manifolds seen in this picture? 📌 They all have taken the benefit of being thermally deburred. 📌 For the desired functionality of a manifold, it must not have any burr or loose particles left inside. Burr getting dislodged, carried away with the fluid 🌊 , and getting caught in the wrong place is a potential safety hazard 😱 . Thermal deburring ensures these risks are eliminated, providing a secure solution. 📌 The fact is, the machining process generates burrs. Machining optimization can minimize this but can only partially eliminate it. The question is, how to get rid of burrs before putting the manifolds to use. 📌 Thermal deburring (TEM) has been a proven solution for decades, instilling confidence in its effectiveness. Regardless of manifold design complexity, TEM is effective for various materials, from zinc, aluminum, and cast iron to steel and stainless steel. 📌 As a leading provider of thermal deburring solutions, Extrude Hone is uniquely positioned to help you improve the quality and performance of your manifolds. Don't hesitate to contact us at https://lnkd.in/dx7f_Q9S for a quick trial and to see the difference our expertise can make.    PS: In the picture, you can see manifolds of aluminum, SG iron, steel, and stainless steel. #machining #technology #productivity #engineering #Thermaldeburring #burrs #finishing #fluidpower #hydraulicsystems #manifold #safety #temdeburring

Extrude Hone welcomes the successful launch of Ariane 6. Europe has regained its autonomous access to space. 📌 A few years ago, ArianeGroup adopted abrasive flow machining (AFM) https://lnkd.in/dYXX3PXb technology by acquiring a VECTOR machine. A team headed by an expert in non-conventional finishing methods was set up. 📌 With the Extrude Hone machine, various types of impellers and wheels are polished by AFM. The benefit of AFM technology is that vanes can be polished in the direction of fluid flow. The aim is to achieve a surface enhancement that improves laminar flow and reduces turbulence. Bubbles are the number one enemy of rocket 🚀 engine booster pumps. 📣 We wish Ariane 6 a long career.   Link to the launch video post: https://lnkd.in/dr8c_-E3     #ArianeIsBack #RocketMakers #finishing #Aerospace #RocketLaunch

📣 Extrude Hone offers its ECM and TEM expertise as part of a training course at IMTMA on September 17th in Bangalore. In modern manufacturing, with complex component design, difficult-to-machine materials, and stringent cleanliness requirements, burr removal poses challenges for manufacturers.  Two unconventional processes—electrochemical machining (ECM) and thermal deburring (TEM)—are among the most effective deburring methods and are vital solutions for modern deburring.  However, these solutions require skilled technicians who need to be trained by real experts, like those at Extrude Hone. Extrude Hone is back with the India Machine Tools Manufacturer Association (IMTMA) training session. 📌 A ½ day classroom session at IMTMA’s Bangalore campus, followed by ½ day visit to Extrude Hone Bangalore facility. 📌 About IMTMA  With nearly 500 members, IMTMA represents 90% of organized machine tools and related equipment manufacturers in India. It is committed to helping its members increase competitiveness, enhance efficiency, improve productivity, and grow by leveraging technology to meet their customers’ ever-changing needs.  IMTMA has now set up training programs at its technology centers in Bengaluru, Pune, and Gurugram, enabling the manufacturing industry to enhance its knowledge and skills. 📌 What we bring. Extrude Hone’s expertise in ECM and TEM for Manufacturing Technology Training.  This program will be conducted by Mr. Debnath Goswami, a seasoned Extrude Hone Leader and the Managing Director of Extrude Hone India Pvt; Ltd. Extrude Hone India offers contract manufacturing services for Electrochemical Machining (ECM), Abrasive Flow Machining (AFM), and Thermal Deburring (TEM) for several industries (automotive, aerospace…, etc.). It supports the Indian market with capital equipment sales and aftermarket spares and services needs. Extrude Hone installed the first machine in India in 1983 and started the technical center in 2012, So It is deeply connected to the Indian industry.  📣 Expected benefits of the training Understanding burrs & customer needs A thorough understanding of ECM & TEM technologies Seeing ECM & TEM processes working on various components in real life   📌 Profiles  practicing NPD, manufacturing & QA professionals an existing user of / anyone interested in adopting ECM & TEM processes irrespective of hierarchy, anyone responsible for delivering quality & securing the future. 📣 Click the link to register. Secure your seat now! https://lnkd.in/djyR9YQV

Extrude Hone is attending Farnborough International Airshow 2024 at booth 1557 to showcase its top-notch finishing solutions to aerospace industry professionals. FIA focuses on commercial aviation, military, and defense aviation. We bring a small but meaningful piece to the technological puzzle in aerospace. Our technologies are at the heart of the engines, pumps, and hydraulic systems. 📣 Extrude Hone offers an array of proven solutions.  📌 Deliver superior pump performance 🚀 . Consider pump housing, impeller housing, and impeller; it's all about improving the laminar flow quality, reducing turbulences while relieving stress, and removing stress risers, specifically at the root of the blades. 📌Deliver superior engine performance, think Blisk, outlet guide vane, stator, and impeller. Our technology improves laminal flow quality and peak efficiency performance 🚁 while relieving stress and removing stress risers. 📌Secure your turbine disk. Smearing removal (after broaching). AFM https://lnkd.in/dYXX3PXb ensures consistent round edges or true radii on different disk geometries. EDM recast layer removal produces a flawless surface, eliminating crack risks ✈ . Stress relief and removal of stress risers improve roundness and edge finish. 📌 Think about "mission critical manifolds" ✈ in a high-productivity, no-downtime world. Use thermal deburring (TEM) to get rid of burrs and particles or Electrochemical Machining (ECM) https://lnkd.in/dPRFu6FR if you want to deburr, radius edges, and polish some areas at the same time 💪 .   📌 Let's secure spool manufacturing finishing in a high-volume environment by leveraging TEM https://lnkd.in/dPDHfn4U . Manual deburring would be tedious and risky, so step up your game and improve quality and productivity while benefiting from the lowest finishing cost 💰 per part possible.   📌 Advanced motion control is critical for some functions. Servo valves are state-of-the-art assemblies, and bushes are among the components that benefit from fine AFM finishing to secure superior edge finishing 🥇 and ensure high-end quality, no micro-burrs left, and a nice micro-radius. 📌 Devices with calibrated orifices allow better control of hydraulic movements. MICROFLOW contributes to delivering the perfect flow-tuning solution for smoother and more well-controlled motion. Small orifices are also present in injection systems, and MICROLFOW will enhance injection channels to provide a superior atomization pattern 🌍 . Meet Extrude Hone's experts at Farnborough International Airshow 2024 Sean Trengove and Vincent Grimm look forward to welcoming you at the Extrude Hone booth to discuss your challenges in the aerospace industry. Kunal Bhonsle, BSIE, EMBA, and Andreas Wolfrat will join them for a few days. #FIA2024 #finishing #manifolds #machining #deburring #eletrochemical

From Automotive 🚗 to Aerospace ✈ , the voice of industry experts today resonates with Mr. Siddhartha Sirdeshpande ‘s inspiring journey in electrochemical machining (ECM). Mr. Siddhartha Sirdeshpande, a seasoned industry leader with solid operational acumen 💪 , currently serves as the VP of Operations at Adani Defence and Aerospace. His previous roles included Chief Operating Officer at Maini Precision Products Limited, Thermocables, and RSB Transmissions and General Manager at UT Limited. His journey from using ECM in automotive to adopting it in aerospace is a testament to his expertise, which will surely enlighten you. 📌 In the post, including the extended article, you will first learn how Mr. Siddhartha Sirdeshpande utilized electrochemical machining (ECM) for demanding components such as fuel injection pumps. ECM delivers remarkable benefits for high-volume parts with stringent requirements, making it a compelling topic to explore. You will understand why ECM is crucial and how it can enhance your processes when working for the largest OEMs in the world. Then came the point when Mr. Siddhartha Sirdeshpande faced even more demanding components that would be too risky and impossible to finish manually. ECM became the obvious solution because these components required more than a simple deburring operation and applying small radii with narrow tolerances in various locations. Thanks to Extrude Hone's experience in aerospace component finishing combined with the local support from Extrude Hone India and Mr. Siddhartha Sirdeshpande ‘s overall expertise in machining and finishing, you will then learn how he led the adoption of ECM as the qualified finishing method for aluminum manifolds. 📌 Cheery on the cake, we also benefit from his customer insights regarding how to approach business in India, including strategies for navigating the regulatory environment and building successful partnerships. Extrude Hone has been in India since 1983, offering equipment, contract shop services, and engineering support out of Bangalore. Since day one, Extrude Hone India has been a key player in the Indian manufacturing industry, providing access to our three technologies: ECM, Thermal Deburring (TEM), and Abrasive Flow Machining (AFM). #finishing #manifolds #machining #deburring #eletrochemical #FIA2024 https://lnkd.in/dpqV9vK6

Securing hydraulic system finishing within Aerospace and Military, Extrude Hone technologies featured in the latest Fluid Power Journal July edition. Six pages to understand how to improve your components 👏.   This article will open your mind to Electrochemical Machining (ECM), Abrasive Flow Machining, MICROFLOW, and Thermal Deburring (TEM), with case studies illustrating some market-critical 🔔 applications such as manifolds, spools, servo valve bushes, and components with calibrated orifices.   📌 Think about "mission critical manifolds" in a high-productivity, no-downtime world. Leave nothing to chance and use thermal deburring (TEM) to get rid of burrs and particles or Electrochemical Machining (ECM) if you want to deburr, radius edges, and polish some areas at the same time 💪 . Alternatively, TEM is also an option when deburring-only is required.    📌 Let's secure spool manufacturing finishing in a high-volume environment by leveraging TEM. Manual deburring would be tedious and risky, so step up your game and improve quality and productivity while benefiting from the lowest finishing cost 💰 per part possible.   📌 Advanced motion control is critical for some functions. Servo valves are state-of-the-art assemblies, and bushes are among the components that benefit from fine AFM finishing to secure superior edge finishing 🥇 and ensure high-end quality, no micro-burrs left, and a nice micro-radius. 📌 Devices with calibrated orifices allow better control of hydraulic movements. MICROFLOW contributes to delivering the perfect flow-tuning solution for smoother and more well-controlled motion. Small orifices are also present in injection systems, and MICROLFOW will enhance injection channels to provide a superior atomization pattern. At Extrude Hone, we aim to enhance efficiency and help produce flawless parts.   📣 Click the link to read the article. Fluid Power Journal digital issue article. Check tabs 34-39 https://lnkd.in/dJdPcNyi #extrudehone #finishing #aerospace #fluidpower #flightcontrols #manifolds #thermaldeburring #machining #defense

Extrude Hone will attend RAPID + TCT 2024 in Los Angeles to showcase its innovative finishing solutions to industry professionals. Join the team at booth 855 from 📅 June 25th to 27th, 2024, in 📍 Los Angeles 😎 , CA. 📌 What is Rapid + TCT? Rapid + TCT is one of the most significant events in additive manufacturing and 3D printing. Each year, it brings together professionals, researchers, and enthusiasts of this innovative technology in Los Angeles to exchange ideas, present innovations, and explore the latest industry trends. Multiple players under one roof. From globally renowned companies to promising startups and leading research institutes, the event provides a unique platform to showcase their latest technologies and products. 📌 Extrude Hone's solutions for the additive industry at Rapid + TCT Revolutionizing additive manufacturing: Extrude Hone unveils advanced solutions. With a focus on surface and flow improvement, our advanced technologies, Abrasive Flow Machining (AFM) and MICROFLOW, have gained recognition for their impact on outer surfaces and inner channels. Stay tuned as we develop new media recipes to adapt to the latest AM enhancements. 📣 Discover more: https://lnkd.in/dGAw4gm6 📌 Benefits of Extrude Hone's participation in Rapid + TCT The potential benefits for Extrude Hone in presenting its solutions at Rapid + TCT go beyond the mere visibility of its innovative solutions and possible networking opportunities as a market leader.   📎 Customized solutions: tailored excellence. Extrude Hone stands out by tailoring solutions to diverse application needs. Engaging in customer discussions during building strategy is crucial, as it impacts post-processing. Balancing build and post-processing times optimally reduces costs per part. 📎 Recognizing industry demands, Extrude Hone believes combining multiple post-processing technologies is the key to addressing challenging applications. We aim to find the optimal synergy between each method’s unique benefits. 📎 Rapid + TCT provides an ideal platform to establish strategic partnerships with other companies and research institutions, leading to new opportunities for collaboration and product development that will further revolutionize additive manufacturing and 3D printing.  📎 User feedback on additive manufacturing and 3D printing Furthermore, Rapid + TCT allows Extrude Hone to obtain valuable feedback on its products and technologies from a knowledgeable audience, refining its offerings to better meet the needs of its customers in a demanding market. 📣 Meet Extrude Hone experts at Rapid + TCT Refayet "Ray" Amin, Dan Carson, and Brian Wallace look forward to welcoming you at the Extrude Hone booth to discuss your challenges in improving 3D printing and additive manufacturing surfaces. #3DPrinting #additivemanufacturing #RAPIDTCT2024 #finishing #extrudehone #abrasiveflowmachining #polishing

📣 Introducing Spain and Portugal's new Extrude Hone agent 👏 , Suntec, at the 32BIEMH in Bilbao last week in Spain.   📌 What's up for Extrude Hone in Spain? It is time to pass the torch between an agent and another for the Spain and Portugal area. For years, Miguel Carraro has been part of the team as our agent 👍 . Now, the time has come to sit back and relax, and the new agent, Suntec, is taking on this role while Miguel ensures a smooth transition. andrea sordelli, Sales Manager for Italy, Spain, and Portugal, and Andreas Wolfrat, Managing Director of Europe, traveled to Bilbao for this event. 📌 Who is Suntec Maquinaria Técnica S.L Since 1997, Suntec Maquinaria Técnica S.L. has supplied finishing equipment for the metalworking industry. These processes apply to many sectors, such as Energy, Hydraulics, Automotive, Aerospace, Molding, Medical, and Transport. They specialize in precision bore sizing and finishing by honing. Abrasive honing is a process that can correct geometrical errors from previous machining operations and achieve exact geometrical and size tolerances and surface finishes. They also offer a wide range of industrial cleaning systems mainly used as the final stage after machining to remove residues from processes such as coolants, abrasives, chips, and others. They are also widely engaged in maintenance labor. At Suntec, they have a demo room where we can do trials and demonstrations of the equipment. Suntec provides spares, consumables, technical support, and maintenance to more than 1.400 machines all over Spain. 📌 A trusted leader who knows Extrude Hone's technologies. Gustavo Cosín Navalpotro started working for Suntec in 1998 as Technical Director and became CEO in 2011. In addition to the technologies mentioned above, Gustavo's background includes knowledge of processes like ECM and AFM, as he worked from 1998 to 2005 with companies like Chemtool, Dynetics Dynaflow, VMB, and Microtechnica. At Suntec, they are super excited to start working with ExtrudeHone and these three technologies: ECM, AFM, and TEM. These processes fit perfectly with their Precision Finishing experience, customers' profiles, and motto: "Passion for precision."   📌 Benefits of Extrude Hone's Suntec Representation Extrude Hone aims to be close tour customers through a network of Extrude Hone locations reinforced by a network of agents and distributors. Proximity, ease of working with, sharing the same language, reactivity, shorter service lead time, and reduced service cost are among the benefits of such an organization, which greatly benefit our customers.   📌 Access Extrude Hone products through Suntec With our support, Gustavo Cosin and his team will do everything possible to deliver the best customer experience for Extrude Hone products in Spain and Portugal. We are delighted to have them on the team. #extrudehone #suntec #finishing #temdeburring #deburring #machining #burr #agent #BIEMH2024  

Extrude Hone Thermal Deburring article featured in the latest Fluid Power Journal May edition. Extrude Hone is a Thermal Deburring (TEM) leader, especially with the best-seller T Series 🥇 . In this article, you will learn everything about Thermal Deburring (TEM), what burrs mean, the suitable components, and how it compares against other methods 💪 . Think about "mission critical manifolds" in a high-productivity, no-downtime world. Leave nothing to chance and use thermal deburring (TEM) to get rid of burrs and particles to ensure that manifolds and valves will deliver without any issues. TEM ensures enhanced component performance. Many customers report a reduction in component performance failures and warranty claims, leading to higher customer satisfaction. Icing on the cake, TEM offers the best cost per part 💰 , increasing your competitiveness. 📌 Extrude Hone TEM history Extrude Hone started the TEM business in 2000 when taking over the Robert Bosch Surftran division in the USA, followed in 2002 by the takeover of the TEM business unit from Bosch Rexroth AG. Extrude Hone has enhanced the P Series before launching the T Series in 2019. In the meantime, Extrude Hone took over customer service for Bosch Rexroth AG TEM P80 and TEM P350. Bosch Rexroth AG has decided to transfer the entire customer service to Extrude Hone with effect from April 2nd, 2018. At Extrude Hone, we aim to enhance efficiency and help produce flawless parts. 📣 CLick on the link to read the full article. https://lnkd.in/dBHzGcPi #finishing #temdeburring #deburring #manifolds #machining #burr