STRADA Search Group

Controls Engineer

Tier 1 world automotive supplier looking for an integral part of their manufacturing of front-end modules and rear bumpers at a just-in-time plant.

Brief Description Of Duties

  • Drive all activities relating to ensuring existing and new equipment is built and running in accordance to specifications. Including the troubleshooting, debugging, start-up and programming of all automated equipment.
  • Technical expert for electrical controls, process logic controls (ex: Allen Bradley, Siemens), robot installation, programming and troubleshooting (ex; Fanuc, ABB, Motoman), vision inspection system programming.
  • Support multiple PLC and other electrical controlled automated systems
  • The ability to program or modify HMI’s (ex; RS Logix 500 & 5000, Allen Bradley, Siemens and Proface)
  • Strong knowledge of Devicenet Controlnet & Ethernet I/P networks.
  • Determine correct controls for all Poke Yokes (Vision Systems, PLC's, and Robotics).
  • Understand logic writing to create handshakes between the equipment and I.T Systems.
  • Coordinate the development in writing and maintaining effective maintenance specification and preventative maintenance programs on all equipment to ensure top performance for productivity.
  • The ability to build and wire control panels.
  • Keep and update all equipment drawing, electrical prints etc…up to date as changes are implemented.
  • Create training materials, as well as, conduct training of support personnel as required.
  • Participate in the design of custom process automation machines, equipment, systems, devices and fixtures to support assembly requirements.
  • Recommend equipment improvements and/or manufacturing methods for improvement and all equipment.
  • Coordinate all mechanical/electrical system modifications with external vendors, maintenance personnel.
  • Support and assist maintenance personnel with diagnosing software and electrical system problems.
  • Work closely with production, maintenance and engineering to establish optimized performance of all equipment.
  • Identify and correct any safety issues inside the facility.
  • Ensure a safe working environment by observing safe work practices and by following all safety policies and procedures.
  • Support the quote preparation process by reviewing and helping to select appropriate robots for identified robotic applications into existing operations.
  • Support the quote preparation process by reviewing and selecting appropriate PLC products.
  • Initiate Engineering Change Requests (ECR) for appropriate equipment changes.
  • Assist in preparation of all quotes for new business as needed.
  • Assist in the negotiation of contracts with equipment vendors as needed.
  • Implement continuous improvement strategies to reduce scrap cost and improve productivity and quality.
  • Support the achievement of all departmental goals and KOI’s.
  • Assist in determining resolutions to customer issues through the implementation of process and design changes as they relate to equipment.
  • Develop an effective Best Practices process to ensure lessons learned are implemented in new programs, processes and equipment.

Minimum Qualifications

  • Bachelors Degree in Electrical, Mechatronic, Controls Engineering or Robotics; or equivalent combination of education and six years experience
  • Minimum 6 years of experience with automated equipment and robotics in a manufacturing environment
  • Minimum 6 years experience PLC programming.
  • Solid understanding of principles used in multi-axis robotic systems, and conveyor transport systems.
  • Strong “hands-on” capability in the integration, installation, and programming of robotics and PLC controls systems in a manufacturing environment.
  • Demonstrated oral and written communication skills; customer-focused
  • Personal computer skills.
  • This position requires a person to have the ability to perform work while standing and/or sitting in excess of 6 hours a day and the ability to lift, push and/or pull up to 40 pounds on an occasional basis. Must have average mobility to move around a manufacturing environment. Ability to conduct normal amounts of work at a computer.
  • This position may require travel.
  • Must have a minimum of 5 years experience in the procurement of new equipment.
  • Seniority level

    Mid-Senior level
  • Employment type

    Full-time
  • Job function

    Engineering and Information Technology
  • Industries

    Staffing and Recruiting

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