Senior Manufacturing Engineer

Primary Responsibilities:

• Evaluate customer products for manufacturing adherence to specifications and quality standards.
• Estimate production times, staffing needs, and associated costs to inform management decisions.
• Support the specification and launch of new equipment and processes.
• Develop detailed process plans for precision machined components and assemblies.
• Create and maintain process routings, CNC programs, and tooling lists.
• Specify and implement work holding and cutting tools.
• Develop and maintain process instructions, including routings and work procedures.
• Design, install, and modify equipment and fixtures for product launches and existing products.
• Develop plant layouts, work instructions, and process flow layouts while ensuring adherence to safety, quality, and productivity standards.
• Define inspection methodologies and assist in resolving quality issues.
• Lead production launch and improvement activities.
• Identify areas for continuous improvement and develop standard procedures.
• Provide technical support to manufacturing for new products and processes.
• Train operation personnel on manufacturing methods and processes.
• Support Operations and Quality Departments in resolving manufacturing issues.

Skills:

• Effective communication with customers, suppliers, and internal departments.
• Application of statistical methods for troubleshooting and root cause analysis.
• Strong problem-solving abilities in a team environment.
• Critical thinking, analytical, and self-motivational skills.
• Understanding of GD&T and project management principles.

Education/Work Experience Required:

• Bachelor's degree in mechanical/manufacturing engineering.
• Minimum of 5 years relevant experience in precision machining.
• Experience in process design and development, including materials, drawings, industry specifications, equipment, tooling, and testing.
• Knowledge of APQP, SPC, FMEA, & 8D Problem Solving.
• Familiarity with quality systems such as PPAP, Control Plans, GR&R, and Process Capability Studies.
• Proficiency in common machine tools and precision inspection methods.
• Strong problem-solving skills and attention to detail.
• Proficiency in CAD software and Microsoft Office.
• Excellent communication and leadership abilities.