ANDRITZ Separation’s Post

Talk to ANDRITZ Separation about Dry Stacking of your tailings 🥇

Decision to decrease ore reduction costs As you may know, our company “Technoanalytdevice”, LLC helps to increase industrial enterprises efficiency and their productivity rates. Through our unique technologies providing precise data on ore concentration, production processes safe control and firm regulation of chemical feed during floatation, the companies in the industry significantly increase their performance. That is why we are always glad to hear mining industry news on advances like the following. The company “Severstal” started to produce grinding balls “Iconball” of 5th Hardness Degree. These balls help to reduce more quantity of ore and at the same time to add grinding bodies to cylinders less frequently. Grinding balls consumption rate drops by 11%.Thanks to unique construction these bodies are more durable: “Iconball” is made softer inside and harder outside.  As “Severstal” Technical Development and Quality Director Petr Mishnev mentioned: “Grinding bodies are main components of production self-cost for the companies from the mining and other industries. As a result of correct steel chemical composition and hardening conditions, we managed to get best ball hardness outside and optimal softness inside.” “Iconballs” were tested at AO “Karelskiy Okatysh” -  a leading plant of “Severstal Group”. AO “Karelskiy Okatysh” mines and processes more than 35 mln tones of iron ore, produces more than 11 mln tones of end products: iron-ore concentrate and pellets. #metals, #mining, #miningindustry, #oremining, #xrfanalyzer

💡 Optimizing coal and iron ore handling with Dynascales   Efficient coal and iron ore handling is crucial in mining and mineral processing industries. Accurate weighing on conveyor belts is essential to ensure precise material usage and consistent product quality.   At Dynascales, our belt weighers provide real-time weight data, allowing for precise control over material flow on conveyor belts handling large volumes of coal and iron ore. Why Dynascales? Accurate weighing isn't just about efficiency—it's about safety too. Overloading conveyor belts poses significant risks to worker safety. Our belt weighers help prevent overloading by providing real-time weight data, ensuring safe operations. Our dynamic weighing scales cater to a wide range of applications in this industry, with models capable of handling different weights and capacities exceeding 3000t/h. Our team of experts works closely together with clients to provide customized solutions, tailored to their specific needs and requirements. We are committed to delivering the highest level of service, whether it's assisting with product selection or providing maintenance and repair services.   👉 More info? https://lnkd.in/ebgRxPZ8 #Coalhandling #Ironorehandling #Dynamicweighing #Conveyorbelts

🚀 Strategic Iron Ore and Pig Iron Production Opportunity 🚀 Identified twelve iron ore deposits across six mining operations. Currently,  three mines are stopped in operation while the other three are in the licensing phase, with a total estimated mineral potential of 266 million tons. This estimate is based on just 6 out of 25 available iron ore mining assets. 🔄 Logistics and Infrastructure: Intermodal yard with railway connectivity located just 60 km from the Integrated Plant, offering efficient transportation and storage solutions. Port facilities with a storage capacity of 100,000 tons/month and direct rail connection for seamless logistics. 🔥 Pig Iron Plant: A steel production facility equipped with 3 Blast Furnaces, each with a capacity of 160 m³, enabling a production output of up to 30,000 tons of pig iron. Advanced phosphorus removal system to ensure high-quality pig iron, featuring: Sealed silos for preserving the properties of the phosphorus removal agent. A robust injection system using a refractory lance for precise application. A gantry system supporting the injection process, optimizing slag oxidation. A treatment ladle with a capacity of 35 tons of liquid pig iron. 🌱 Sustainability Commitment: Agreement for sustainable forest management, ensuring responsible extraction and reforestation, promoting a continuous cycle of environmental stewardship. This project represents a significant opportunity for collaboration in the iron ore and pig iron sectors, combining advanced production capabilities with sustainable practices. 📞 Interested in exploring this opportunity? Let's connect! #IronOre #PigIron #Mining #Logistics #Sustainability #SteelIndustry #IndustrialOpportunity

Tailings treatment presents a number of unique challenges including environmental risks, space constraints, and water scarcity. All need to be managed as cost-effectively as possible. There’s no “one fits all’ solution, which is why ANDRITZ have developed a broad portfolio of technologies able to meet all these needs and more. It includes a wide range of individual technologies, as well as line solutions that can be tailored to help you achieve your goals for optimal OPEX and/or CAPEX. Whatever your mining operation – iron ore, sand and aggregate, gold ore, copper tailings or something else – we can deliver a proven solution which not only ensures efficient water recovery and safe tailings handling, but can also reduce operating costs thanks to optimization, automation, and maintenance-friendly design. Filter presses, decanter centrifuges, heavy-duty belt presses, hyperbaric disc filters or more? Find out which solution might be able to meet your specific needs here: https://lnkd.in/dHckJHKc

Predictable maintenance: A pipe dream or achievable? 👀 Back in 2020, the rubber-lined steel elbows in Mineral Resources’ Mt Marion process plant would start leaking after only four weeks. It was frustrating for the team to diagnose, maintain, and eventually replace🤯. Lithium is brutal on slurry piping. The sharp, coarse particles will destroy most rubber-lined spools within months. That’s why we recommended they change to ceramic-lined mining hose. In our experience, it’s the best option for long-lasting slurry piping in lithium plants. The Mt Marion team decided to go one step further and add a wear monitor to the DN150 Slurryflex CLX bend. It allows them to easily check the remaining wear life and predict when they will need to replace it. Instead of replacing every few weeks, they now get more than 12 months out of the Slurryflex CLX hose 🏅. 12x longer than rubber-lined steel. Planned and predictable piping maintenance is exactly what they needed. The Mt Marion team can now set and forget those high wear spots and focus on other maintenance problems. #lithium #mining #mineralprocessing #processengineering #miningengineering

SAG (Semi-Autogenous Grinding) mill discharge gratings play a critical role in the overall efficiency and performance of the milling process in mining and mineral processing operations. Here are several key points highlighting their importance: 1. **Particle Size Control**: The discharge gratings control the size of the particles that leave the SAG mill. By allowing only particles below a certain size to pass through, they help maintain the desired particle size distribution, which is crucial for the effectiveness of downstream processing, such as flotation or further grinding. 2. **Circulation Load Management**: Discharge gratings help manage the circulation load in the milling circuit. By determining what can exit the mill, they influence the amount of material that is sent back for further grinding, thus impacting the overall efficiency of the circuit. 3. **Preventing Blockages**: Properly designed gratings can help prevent blockages or wear on downstream equipment. By ensuring that only appropriately sized material exits the mill, they reduce the risk of large particles causing jams or excessive wear on pumps and classifiers. 4. **Energy Efficiency**: By optimizing the flow of material through the mill, discharge gratings can contribute to energy savings. Efficient particle separation minimizes energy consumption, as overgrinding of larger particles is avoided. #womeninmining #mineralprocessing

Predictable maintenance: A pipe dream or achievable? 👀 Back in 2020, the rubber-lined steel elbows in Mineral Resources’ Mt Marion process plant would start leaking after only four weeks. It was frustrating for the team to diagnose, maintain and eventually replace🤯. Lithium is brutal on slurry piping. The sharp, coarse particles will destroy most rubber lined spools within months. That’s why we recommended they change to ceramic-lined mining hose. In our experience, it’s the best option for long-lasting slurry piping in lithium plants. The Mt Marion team decided to go one step further and add a wear monitor to the DN150 Slurryflex CLX bend. It allows them to easily check the remaining wear life and predict when they will need to replace it. Instead of replacing every few weeks, they now get more than 12 months out of the Slurryflex CLX hose 🏅. 12x longer than rubber-lined steel. Planned and predictable piping maintenance is exactly what they needed. The Mt Marion team can now set and forget those high wear spots and focus on other maintenance problems. #lithium #mining #mineralprocessing #processengineering #miningengineering

Predictable maintenance: A pipe dream or achievable? 👀 Back in 2020, the rubber-lined steel elbows in Mineral Resources’ Mt Marion process plant would start leaking after only four weeks. It was frustrating for the team to diagnose, maintain and eventually replace🤯. Lithium is brutal on slurry piping. The sharp, coarse particles will destroy most rubber lined spools within months. That’s why we recommended they change to ceramic-lined mining hose. In our experience, it’s the best option for long-lasting slurry piping in lithium plants. The Mt Marion team decided to go one step further and add a wear monitor to the DN150 Slurryflex CLX bend. It allows them to easily check the remaining wear life and predict when they will need to replace it. Instead of replacing every few weeks, they now get more than 12 months out of the Slurryflex CLX hose 🏅. 12x longer than rubber-lined steel. Planned and predictable piping maintenance is exactly what they needed. The Mt Marion team can now set and forget those high wear spots and focus on other maintenance problems. #lithium #mining #mineralprocessing #processengineering #miningengineering

𝗦𝗽𝗲𝗰𝘁𝗿𝗮𝗳𝗹𝗼𝘄 – 𝗔𝗻𝗮𝗹𝘆𝘇𝗲𝗿𝘀 𝗳𝗼𝗿 𝗖𝗲𝗺𝗲𝗻𝘁 𝗜𝗻𝗱𝘂𝘀𝘁𝗿𝘆 𝗖𝗥𝗢𝗦𝗦𝗕𝗘𝗟𝗧 𝗔𝗡𝗔𝗟𝗬𝗭𝗘𝗥: SpectraFlow Crossbelt Analyzer delivers real-time online analysis of raw materials on the conveyor belt. The analyzer is positioned after a crusher and its analytical results are used to optimize the mine operation. By knowing the quality of the processed raw material completely new mine management strategies can be introduced. The SpectraFlow Crossbelt Analyzer is used in the Cement, Iron Ore, Bauxite, Copper, Potash and Coal Industry. 𝗔𝗜𝗥𝗦𝗟𝗜𝗗𝗘 𝗔𝗡𝗔𝗟𝗬𝗭𝗘𝗥: The SpectraFlow Airslide Analyzer is a real-time online analyzer for raw materials processed in an airslide. As SpectraFlow is the only online method based on reflectance, SpectraFlow is the only analyzer available to measure powders in an airslide. The SpectraFlow Airslide Analyzer is mainly used in the Cement Industry after the Raw Mill or Cement Mill and Gold Industry. 𝗙𝗼𝗿 𝗱𝗲𝘁𝗮𝗶𝗹𝘀 & 𝗾𝘂𝗲𝗿𝗶𝗲𝘀 𝗰𝗮𝗹𝗹: (+𝟵𝟮)-𝟮𝟭-𝟭𝟭𝟭-𝟯𝟱𝟰-𝟭𝟭𝟭, 𝟬𝟯𝟬𝟬-𝟴𝟮𝟮𝟴𝟱𝟬𝟯 #Spectraflow #Crossbeltanalyzer #Airslideanalyzer #greavespakistan #greavesinsdustrialsolutions #Cement #Ironore #Coal