🔹Hypsole uses Carbon technology to 3D print cleat guard🔸 Since launching its 3D printed midsole with adidas, Carbon’s 3D printing technology has been adopted across football fields to boxing rings by sports equipment manufacturers like Riddell, Rawlings, CCM Hockey and Hayabusa. Now, specialty sports footwear company Hypsole is using the Silicon Valley company's Digital Light Synthesis technology to produce what are thought to be the world’s first 3D printed cleat guards. The first model, Tidal 3D Elite, has been designed for ‘functionality, convenience, protection and comfort’ and works as a removable outsole which can be worn over cleats to allow athletes to walk more comfortably off-field. Created by former Division I track and field athlete Jes Christian, who took inspiration from streetwear, the guards are supposed to look like a sneaker when worn together with an athlete’s cleat. “Once the functional requirements of the product were established, the aesthetic - from fit to finish - became a top priority. I didn’t want this product to be just another piece of sports equipment - I wanted fashion and streetwear to be infused into the design visuals. I felt strongly that it needed to look good - and that we needed athletes to want it as much as, if not more than they needed it, because at the end of the day, if it works, but it’s not hitting aesthetically - then we’re going to be fighting an uphill battle with our target demo,” said Founder and CEO Jes Christian. The guard consists of a lightweight lattice design with strategic support regions and tough tread for durability. Its original design was modified for manufacturing with Carbon’s DLS technology using its Elastomeric Polyurethane (EPU), a 40% bio-based material that is said to rival the performance of the standard thermoplastic polyurethanes commonly used in the production of sneaker outsoles. The guards are designed to follow the natural curve of common cleat silhouettes, while maintaining a firm grip to keep cleats in place. The guards come in 10 unisex sizes and can be adjusted by a strap to customise the fit. There’s also a heel notch to allow quick and easy way removal. Retailing at 75 USD in two colours, the guards can be worn with a range of cleat models from major brands used across football, soccer, lacrosse, baseball, softball, rugby, and ultimate frisbee.
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#Day62 of #100Days of #3DPrintingLearningseries with Mithra3dtech: #Adidas and #3DPrinting for #Customized #Footwear #CaseStudy: adidas – 3D Printing in Customized Footwear Manufacturing #The_Challenge: adidas , a global leader in sportswear, sought to revolutionize its footwear manufacturing process by offering customers customizable, high-performance shoes. Traditional shoe manufacturing methods required molds and assembly lines that were both costly and time-consuming, limiting the ability to quickly adapt designs or offer personalized options. #The_Solution: adidas partnered with Carbon, a leader in digital light synthesis (DLS) technology, to introduce 3D printing to their Futurecraft 4D shoe line. By leveraging Carbon’s unique 3D printing process, Adidas was able to create custom midsoles designed to enhance athletic performance. The Futurecraft 4D shoes feature intricate lattice structures that would be impossible to manufacture with traditional methods, providing lightweight support and energy return. #The_Impact: 1. #Customization: 3D printing allowed Adidas to tailor the shoe’s design to meet individual needs, providing athletes with personalized footwear for improved performance. 2. #Reduced_Lead_Times: The ability to 3D print custom soles directly from digital files reduced development time and made it easier to iterate designs. 3. #Sustainability: 3D printing enabled Adidas to reduce waste in the manufacturing process by eliminating excess material and overproduction. #Notable_Results: #Futurecraft_4D: Adidas launched the Futurecraft 4D series featuring 3D-printed midsoles designed for optimal performance. The shoes became popular among professional athletes for their custom fit and durability. #Scalability: Adidas continues to explore ways to scale 3D printing across their entire footwear line, moving beyond limited editions and into mainstream production. Broader Implications: This case study highlights the potential for 3D printing in consumer goods manufacturing, where customization and rapid prototyping can enhance product quality, reduce waste, and meet evolving customer demands. Adidas' collaboration with Carbon showcases how additive manufacturing can disrupt traditional processes in the fashion and sportswear industries. #3DPrinting #Adidas #Futurecraft4D #AdditiveManufacturing #FootwearInnovation #Mithra3DTech For more details, you can refer to Adidas’ collaboration with Carbon via TCT Magazine and 3DPrint.com for further reading on the Futurecraft 4D shoe and its impact.
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Plastic Metal Parts Custom Solution One-stop Manufacturing Services, including rapid prototyping, CNC machining, 3d printing, mold making and plastic injection molding, 20 years Production experience factory Support.
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Sports Journalist | Writer | Editor | Content Specialist | Ayrton & Eira's Dad | >> I grow niche content websites at Pear Tree Media.
A rule of thumb in bobsleigh is that success is one-third start time, one-third equipment, and one-third performance on the steering pulley. When pushing off, it is the athletic prowess of the athletes that is key, but as in track and field, footwear also affects being able to generate maximum acceleration. #CustomisedspikeplatesfromBMWGroup3DprintingacceleratetheGermanbobsleighnationalteam
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#3D_Printed_Shoes Market Considerable Impact In Near Future 2023–2032 >> https://lnkd.in/dRxF4TER #3D printed shoes are #footwear produced using #additive manufacturing techniques, where #materials like plastics, resins, or #metals are layered to create the shoe’s #structure. This #technology allows for highly customized #designs tailored to the individual's foot #shape, providing superior comfort and fit. Additionally, 3D #printing reduces waste and #production time compared to #traditional shoemaking #methods. Nike adidas PUMA Group Skechers New Balance Timberland ECCO Under Armour Feetz #consumergoodsandservices #apparels #personalcare #printedshoes #manufacturing #materials #structure #3Dprinting
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We're switching gears this week a little bit to discuss how ASICS is revolutionizing sportswear with the power of CATIA in the 3DEXPERIENCE! Check out this awesome blog post from the team over at the CATIA Blog to learn more! And get in touch with Fidelis today to talk all things CATIA! #Engineering #Design #CATIA #3DEXPERIENCE #Sports #FidelisFEA
Revolutionizing Sportswear: ASICS Personalization Studio
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Our first recorded tutorial is here! 💜
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Co-Owner @ HETTAS Sport, creating innovative products for female runners, Tech Advisor, PLANTIGA Technologies, leading edge athlete data capture, and Co-Owner PURRA Performance LLC
Information is key to Product Review!! To offer real value, there is a need to be aware that feel of a shoe is a very personal thing, but too soft is never a valuable feature for movement - except fur a very few users! All foams can be non-supercritical- SC is a manufacturing process (the best for Run midsoles) not a foam! The widest process still used by most brands is Compression moulded and that can be done with any foam. Yes most still done in EVA but increasingly with blended polymers from the PU family. It can still offer quality performance midsoles. Puma-Brooks have implemented the widest styles usage of Super Critical processing. Brooks is replacing the looks and dimensions of CM midsoles with SC premium foams! Puma is making some rather unorthodox midsoles - plate combos that are really like F1 offerings! Then there are two types of Super Critical processing with what I feel, offer very different results in the foams ( mostly in consistency of resiliency, compression features) , as well one of them a semi expansion with Nitrogen usually - then it has an oven cooking and then the final compression - that uses much more energy to produce a pair of midsoles. The articles mention of rides on the two Nike versions could well be the same polymer and same processing and simply be a question of hardness/durometer! Nike does need to step into more SC processed products rapidly, which will mean working with suppliers not in their vertical shoe suppliers to gain novelty and catch up to Brooks/Puma/Hoka and likely adidas has to undergo the same remit! Decathalon- the large self branded retailer is offering elite witty foams on various styles under their K 900 series ( they are an excellent product) To DofR … there is no such thing- not yet- that’s a Super Critical foam ! Arkema is pushing polymer science at a fast pace as are others- feels like an arms race for resiliency! A race which will help the race! #supercritical #doctorsofrunning #arkema #technicalfootwear
Not all PEBA is Created Equal The Nike Pegasus Plus is another great example of two midsole foam principles: how the same foam can feel markedly different in different shoes and how a shoe having a PEBA-based midsole does not guarantee a soft and bouncy ride. Pegasus Plus has a full ZoomX midsole with no plate and a stack height of 34mm/24mm, and it is markedly firmer than the Nike Streakfly, with a similar stack height of ZoomX (32mm/26mm) and midfoot shank. One main difference between the Pegasus Plus and the Streakfly is the high coverage rubber outsole in the Pegasus Plus, which likely provides greater stiffness as compared to the more flexible and compliant Streakfly. A rubber outsole can't account for the large difference in firmness between the two shoes, so some of the answer must lie in the manufacturing process of the ZoomX foam itself. We know that the specific manufacturing process can alter the performance properties of a given foam, which is another reason ZoomX (or any specific foam) can feel different across different shoe models. We have also learned that non-supercritical foams, like EVA, which are not typically associated with high levels of compliance and resilience can be manufactured to perform more like PEBA. We had a great discussion about this in our podcast episode with Mizuno earlier in the year. The Mizuno Neo Vista has an EVA midsole, but all of us assumed that it was a supercritical foam based on its performance during testing. The Saucony Ride 17 is another shoe that is both compliant and resilient, despite its midsole being PWRRUN+, which is TPU, a midsole material that has traditionally been associated with a firm ride. Running shoe manufacturers have made significant strides (that's a pun for Matt) in midsole foam engineering, and we continue to see foams perform in ways that are unexpected. The take home message is to not assume that a shoe with a full PEBA midsole is going to be soft and bouncy, or that a shoe with an EVA or TPU midsole is going to be firm and boring. It's an exciting time to be a runner, with more shoe options than ever. As always, the way to choose the right shoe for you is to test them out and make sure they are comfortable and they align with your preferred running mechanics. From our review of the Nike Pegasus Plus: https://lnkd.in/exR-2n4V
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