HP 3D Printing’s Post

„You can have any LDS processing method so as long as it’s black” We are pretty sure Henry Ford was not dealing with Laser Direct Structuring (LDS) materials in 1922. Fittingly, our process currently limits us to choosing "black" as the color for our materials. But unlike Ford, who 100 years ago minimized the variety of the Model T to streamline the manufacturing process, we are doing the exact opposite: over the past two years, as part of the AiF IGF project "Thrust", we have modified PEEK-based LDS materials in collaboration with Hahn-Schickard by incorporating PEI into the thermoplastic matrix to compare all processing methods (injection molding, film extrusion, additive manufacturing) on a common high-temperature material base for the first time. The blend of lower and higher melting point thermoplastics in the matrix enabled the realization of novel, hybrid processing methods for LDS. These include back-injection of thin films, multi-layered metallized film stacks and the printing of individual structures on injection-molded parts using filament-based additive manufacturing. Probably nothing that would have been of much help to the automotive industry 100 years ago. But today, this #research and #development is helping us achieve more integrated circuit carriers that can also be used for high-frequency applications. And that's pretty certainly relevant for the automotive industry in the 21st century. #PolymerEngineering #LDS #blackisbeautiful

We are thrilled to announce that our New Aerosint Selective Powder Deposition system is all packed up and heading our way! This innovative leap forwards combines the best of additive manufacturing with SPS technologies, opening up a world of possibilities for complex near net shapes, thin films, and much more. Our collaboration with Schaeffler brings to the table a revolutionary Aerosint support-free AM process that significantly enhances manufacturing efficiency. By eliminating the need for support structures, we're not just cutting down on material waste and production costs but also streamlining the production process. This is a game-changer for businesses looking to optimize their operations and push the boundaries of what's possible in manufacturing. What's even more exciting is the introduction of Binder-Free Additive Manufacturing (Near Net shaping) that produces functional parts without any binders. This means no more molds or tooling, minimal waste, increased design complexity, a wider selection of materials, and drastically reduced post-processing requirements. These advancements are not just about boosting efficiency and reducing costs; they're also about embracing sustainability. By minimizing waste, we're taking significant steps towards a greener, more eco-friendly manufacturing approach. We can't wait to start working with our customers, empowering engineers and designers to explore new horizons and achieve their creative and manufacturing goals with our state-of-the-art system. Here's to faster turnaround times, increased efficiency, and the limitless potential of support-free 3D metal and ceramic printing. The future of manufacturing starts now! #Aerosint #Schaeffler #SustainableManufacturing #innovatetogether #FutureOfManufacturing #CalNano

Powering the Future: The SLM Nickel Alloy Powder 3D Printed Turbine Manifold 🚀🔩 Step into the future of aerospace and energy with a groundbreaking innovation: the SLM (Selective Laser Melting) nickel alloy powder 3D printed turbine manifold. This marvel of engineering not only signifies a leap in manufacturing capabilities but also heralds a new era of efficiency and performance in turbine technology. Let’s explore the high-flying details of this cutting-edge development. ✈️🌟 🔬 Precision Engineering: Utilizing SLM technology, this turbine manifold is crafted with unparalleled precision, offering superior performance and durability. The nickel alloy powder ensures high-temperature resistance and strength, making it ideal for the demanding conditions of turbine applications. 🌡️💪 🛠️ Rapid Prototyping to Production: From concept to reality, the SLM process accelerates the development of turbine manifolds, reducing time from design to production. This agility is crucial in meeting the fast-paced demands of modern aerospace and energy industries. ⏩🔧 #SLMTechnology #NickelAlloy3DPrinting #TurbineManifold #AerospaceEngineering #SLM3dprint Are you as excited about the potential of SLM nickel alloy powder 3D printing in transforming turbine technology as we are? Or perhaps you have insights or questions about this advanced manufacturing process? Let’s ignite a discussion below! 💬👇

𝟯𝗗 𝗽𝗿𝗶𝗻𝘁𝗲𝗱 𝗽𝗮𝗿𝘁𝘀 𝗱𝗿𝗼𝗽𝗽𝗶𝗻𝗴 𝗶𝗻 𝗶𝗻 𝟯…𝟮…𝟭 (𝗣𝗦: 𝗦𝗼𝘂𝗻𝗱 𝗼𝗻 𝗳𝗼𝗿 𝘀𝗼𝗺𝗲 𝗔𝗦𝗠𝗥 🎧)   We’re thrilled to showcase the latest batch of 2000 parts produced for Momentum Transfer, specifically engineered for loading samples into holders tailored for their high-throughput X-ray analysis at synchrotron beam lines. Requested and delivered in no time. 🚀   The benefits:   ☑️ Rapid production ramp-up ☑️ Flexible series production ☑️ Even more cost-effective than single-cavity injection molding.   Need high-quality serial parts quickly and reliably? Then get in touch with us today at info@replique.io 👋   Forget about minimum order quantities, inventory hassles, and fixed costs.    Instead, focus on what truly matters: innovating and bringing your creative visions to life. ✨ #3Dprinting #additivemanufacturing #supplychain #innovation

Faces of #NMB: Expert Powder-based Additive Manufacturing Powder-based additive manufacturing (#AM) is the most commonly used process for printing metal products. However, limitations in the availability of #powder, #material and #product design are hindering the spread of this technology in various industries. Agata Kulig and her expertise extend not only to process optimization of the Laser Powder Bed Fusion (L-PBF) process, but also to providing #commercial product design using #topology optimization, focusing on printing high quality parts characterized by structural integrity and excellent #mechanical performance. NMB’s technical facilities and laboratories are equipped with state-of-the-art technologies, from #powder atomization over the AM process to post-processing. Agata Kulig offers expertise in: - Development of process parameters with/without #heatable substrate - Weight reduction through topology optimization - Reuse and #recycling of metal powders - Surface #refinement and #reinforcement   CONTACT: Agata Kulig +49 921 507 36 103 / agata.kulig@nmbgmbh.de #facesofNMB #AM #LPBF #topologyoptimization #surfacereinforcement #metalpowders #powderbased #highquality #mechanicalperformance #powderatomization #postprocessing Holger Ruckdaeschel

🔍 Ensuring Quality in Additive Manufacturing: Porosity Detection in Thermal Melt Pool Images In the dynamic world of additive manufacturing (AM), techniques like Laser Powder Bed Fusion (LPBF) and Direct Energy Deposition (DED) are revolutionizing how we build components, layer by layer, using thermal energy to fuse material powders. However, one of the critical challenges in maintaining the quality and integrity of these manufactured parts is detecting porosity — those unwanted voids or gaps within the material that can severely compromise its mechanical properties. Detecting porosity in thermal melt pool images is essential for improving the reliability and strength of 3D printed parts. Advanced imaging and analysis techniques are being developed to identify and address these imperfections, ensuring that the final products meet stringent quality standards. Learn more about the importance of porosity detection and the latest advancements in this area in my latest Medium blog post. Click the link below to read the full article: 📖 [Porosity Detection in Thermal Melt Pool Images](https://lnkd.in/gQ_BpQ9w) #AdditiveManufacturing #3DPrinting #LaserPowderBedFusion #DirectEnergyDeposition #QualityControl #ManufacturingExcellence #PorosityDetection #Engineering #Innovation

Taming Turbulence with Ease! Vectoflow's Additive Manufactured Kiel Probes Master Complex Fluid Dynamics Testing Engineers across industries like aerospace, automotive, Turbomachinary, and academics are using our robust 3D printed Kiel probes to capture precise pressure measurements in complex fluid flows and extreme test conditions. How? By leveraging the design freedom of additive manufacturing, we optimize the probe geometry for max acceptance angle to give you the most accurate results possible. Whether you need: ➡️A slender probe to minimize flow disturbance ➡️A durable cobra shape to survive shockwaves ➡️An array of probes placed just right to map turbulence Our one-piece 3D printed Kiel probes can be customized with: ↗️Angular range up to ±60° ↗️Velocities from 3 m/s to Mach 1 ↗️Materials like stainless steel and titanium ⬇️Diameters down to 1.6 mm to minimize interference ⬆️Lengths over 100 mm ↩️Threaded ends for easy installation Interested to learn how our additively manufactured Kiel probes can provide both robustness and flexibility to upgrade your pressure measurement capabilities? Let's connect! https://lnkd.in/dmHAVwFC #additivemanufacturing #3Dprinting #innovation #testing #measurement #sensors #aerospace #design #vectowork #aerodynamics #3dprinting #innovation #flow #measure #yourproduction #flowmeasurement #measurement #design

Join us TOMORROW for the American Gear Manufacturers Association 2024 Emerging Tech Webinar Series on June 5, 2024, from 1:00pm-2:00pm ET! 🔍 Topic: Laser Powder DED – Technical Overview 🎙️ Speakers: Dwight Smith, VP Additive Manufacturing & Marketing, and Tobias Dornai, Application Engineer 🔍 Overview: Discover Laser Powder DED technology! By utilizing inert argon gas to continuously spray metal powder from a nozzle, the laser melts and solidifies the powder with base materials to manufacture an intended shape. DED metal 3D printers are at the forefront for multi-layer materials and components composed of multiple different materials. With an optional second hopper providing powdered metal, LAMDA systems can seamlessly switch materials during a manufacturing process, producing functional gradient materials. 💡 Key Insights: ✅ Powder directed energy deposition offers a higher deposition rate than powder bed fusion. ✅ With the introduction of new technology, the process is ideal for printing very large structures. ✅ It's perfect for adding features to existing components and for repair. Don't miss this opportunity to explore cutting-edge technology and its transformative impact on manufacturing. Get ready for tomorrow's presentation by registering today ➡ https://lnkd.in/grbeQsk4 #AGMA2024 #EmergingTech #AdditiveManufacturing #LaserPowderDED #ManufacturingInnovation #TechnologyWebinar

Chaos has no place on the modern production floor. As researchers learn more about what’s happening inside the build chamber during metal additive manufacturing, it becomes clear the chaotic properties of traditional powder hamper the productivity of modern laser powder bed fusion printers. We bring order to chaos. Our materials production technology allows us to precisely manipulate powder characteristics and morphology. We deliver consistent properties and a stable melt pool, which allows higher build rates and productivity increases. TRUMPF has achieved 33% faster production with our engineered powder. Aconity3D GmbH measured 3x faster printing. Now, using very high-powered lasers, we’re pushing the limits even further, achieving print speeds 9x faster than industry norms. Take advantage of the full capabilities of high-powered, multi-laser printers with next-generation aluminum AM powder. Read more about these results on our website and talk to us about how to replicate these gains in your operation. #AdditiveManufacturing #MetalAM #MetalAdditiveManufacturing #3DPrinting #Industrial3DPrinting #Technology #Innovation #Manufacturing #MaterialsScience #Industry40 #Manufacturing #Metallurgy #Aluminum #Aluminium #PowderBedFusion #AMPowder #LPBF

How can the poor surface condition of 3D printed metals, including near surface pores, high roughness, and a lack of specialized properties, be addressed? Our latest collaboration beween Multi-Scale Additive Manufacturing Laboratory and #CAMJ at the University of Waterloo represents a step towards manufacturing lightweight metal components with internal porosity while achieving dense, functionalized surfaces (e.g., wear resistance, corrosion resistance, etc.). This was achieved through a flexible, low heat-input technique known as electrospark deposition (ESD). Additionally, we reaffirmed the substantial impact of supersolidus liquid phase sintering (SLPS) on the surface modification of a metal powder compact. Jihui Yan, Mihaela Vlasea, Peng Peng, Mohsen K. Keshavarz, Pablo D. Enrique #AdditiveManufacturing #MetalBJAM #Innovation #MSAMLab https://lnkd.in/gGjNZN7q