Aligned with our commitment to safety excellence, we at Manali Petrochemicals Ltd. conducted a safety audit. It was led by a team of experts from the Regional Labor Institute, Chennai, that included Mr Nag Mani Mishra, Assistant Director (Safety), Mr Thanuj Chandan, Director (Safety) and Head of Operations and Mr A.K. Dass, Deputy Director (Safety).
Safety audits are critical as they enable us to:
▪ Maintain continuous improvement
Safety audits provide valuable findings that can be used to improve safety policies, procedures, and practices.
▪ Improve Safety Culture
Conducting regular safety audits demonstrates the organization's commitment to safety. It fosters a culture of safety awareness among employees, encouraging them to be vigilant about potential hazards at all times.
▪ Ensure compliance
Safety audits ensure the organization complies with all safety regulations and standards, avoiding legal issues and penalties.
▪ Identify hazards
Safety audits help identify potential hazards and risks in the workplace, such as faulty equipment or unsafe practices.
▪ Prevent accidents
By identifying hazards early on, safety audits help prevent accidents and injuries among employees and visitors.
The safety and well-being of our employees, visitors, and stakeholders are non-negotiable, and we are committed to maintaining a safe and healthy work environment for all today and every day.
#Safety#SafetyAudit#MPL
Enhancing Industrial Safety - A Critical Imperative
The recent explosion at a glass factory in Shadnagar, Telangana, which tragically resulted in five fatalities and injured fifteen others, underscores the urgent need for stringent safety measures within industrial settings. This incident is a stark reminder of the critical importance of prioritizing safety in all industrial operations.
Key Issues Highlighted by the Incident:
1. Equipment Failures:
- The potential for machinery and equipment to malfunction, leading to catastrophic events.
- The necessity for regular maintenance and timely upgrades to modern, safer alternatives.
2. Lack of Emergency Preparedness:
- The importance of having a comprehensive emergency response plan in place.
- Ensuring all employees are trained and ready to handle emergencies effectively.
3. Insufficient Safety Inspections:
- The need for regular, thorough safety inspections and audits of all equipment and facilities.
- Immediate rectification of identified issues to prevent further hazards.
4. Inadequate Personal Protective Equipment (PPE):
- Ensuring that all workers are provided with and adhere to the use of adequate PPE.
- Regular inspection and replacement of PPE to maintain its effectiveness.
5. Communication Gaps:
- Establishing clear lines of communication regarding safety protocols and updates.
- Providing psychological support and counseling to affected workers.
Immediate Actions to Enhance Safety:
- Conduct a detailed investigation to determine the root cause of the incident.
- Implement and regularly test a comprehensive emergency response plan.
- Perform immediate safety inspections and rectify identified issues.
- Enhance PPE usage and ensure strict adherence.
- Communicate safety protocols clearly and offer support to employees.
Long-Term Safety Measures:
- Implement a rigorous maintenance schedule and upgrade outdated equipment.
- Conduct regular safety training programs for all employees.
- Perform regular risk assessments and use advanced risk management tools.
- Install advanced safety systems such as gas detectors and real-time monitoring.
- Adhere strictly to national and international safety standards.
- Foster a strong safety culture where safety is a core value shared by all.
- Engage third-party safety auditors for unbiased evaluations and implement their recommendations.
This tragic incident serves as a crucial reminder of the importance of industrial safety. By taking immediate and long-term actions, we can protect the lives and well-being of our workforce and prevent such occurrences in the future. Let's commit to making safety a priority in our industry.
#IndustrialSafety#WorkplaceSafety#EmployeeWellbeing#SafetyFirst
Is your company's safety standard really "Excellent" or " Impecable" ?
Show me your KPIs...we will spot the red flags and help you find the "holidays"
learn from the following iconic MAs'
1984- Bhopal MIC Release
1988- Piper Alpha
2005- BP Texas City Refinery Explosions
2010- Macondo Deep Water
Take a clue from the above, which defined process safety incidents with colossal loss.
Your 2024 HSE KPIs!
* Environment - covered
* OH&S- covered
* ESG - covered
* Asset Integrity & Process Safety? Little or no coverage
An all-round stringent lagging & leading KPIs and effective implementation program in achieving the set KPIs is an indicator/dash board to mirror how sound your safety management system is or will be.
Reviewing and assessing/evaluating the performance of these KPI targets versus actual will further mirror and give a true position of how weak or strong your safety management system is.
WHAT ARE YOUR SAFETY KPIs in 2024!
Take a look at it again.
in this video I am going to brief about process safety management system and its importance. it's basic structure and basic 14 elements
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The Bhopal disaster, also known as the Bhopal gas tragedy, occurred on the night of December 2-3, 1984, at the Union Carbide India Limited pesticide plant in Bhopal, Madhya Pradesh, India. It is considered one of the world’s worst industrial disasters. A leak of methyl isocyanate gas and other chemicals from the plant resulted in the exposure of over half a million people. The immediate death toll was 2,259, and the Government of Madhya Pradesh confirmed a total of 3,787 deaths related to the gas release. Long-term health effects among the survivors included respiratory difficulties, eye irritation, and blindness
Following the Bhopal disaster, there was a significant evolution in the Process Safety Management (PSM) system in India. PSM is a regulatory and procedural framework aimed at preventing and mitigating industrial incidents, particularly those involving hazardous chemicals. The tragedy highlighted the need for stringent safety protocols and led to the adoption of more robust PSM standards. Over the years, PSM in India has evolved to incorporate advanced technologies like automation and AI, shifting from reactive to proactive safety management. This includes a focus on holistic risk management, sustainability, and the integration of digital tools to enhance safety and operational efficiency
#BhopalDisaster#IndustrialSafety#ProcessSafetyManagement#PSMEvolution#ChemicalSafety#ProactiveSafety#RiskManagement
Process Safety Management (PSM) is a regulatory standard issued by the Occupational Safety and Health Administration (OSHA). It specifically applies to processes that involve Highly Hazardous Chemicals (HHCs). The goal of PSM is to prevent catastrophic releases of toxic, reactive, flammable, or explosive chemicals.
Importance of PSM:
PSM was prompted by incidents like the Phillips disaster in 1989 and the BP Texas City refinery explosion in 2005.
Non-compliance with PSM can lead to severe consequences, including loss of life, injuries, property damage, and substantial fines.
https://lnkd.in/dBmSAeyf
The 14 PSM Elements:
Organizations must comply with 14 essential elements, including hazard analysis, operating procedures, training, emergency planning, and mechanical integrity.
These elements ensure a systematic approach to managing process safety and preventing incidents.
https://lnkd.in/dBmSAeyf
Remember, PSM is not only a legal requirement but also a critical framework for safeguarding workers, communities, and the environment in chemical processes1. 🌟 #ProcessSafety#HazardManagement
I’ve provided a comprehensive description of Process Safety Management (PSM), emphasizing its purpose, importance, scope, and key elements. If you need further details or have other requests, feel free to ask! 😊
😍✨️Welcome to Arvika Risk Management Pvt Ltd ✨️ Your best partner for EHS Services ✨️😍
😍✨️Safety, EHS, HSSE, and QHSE are related terms, but they have distinct focuses:✨️😍
1. Safety:
- Focuses on preventing injuries, illnesses, and incidents.
- Emphasizes physical safety measures.
- Typically managed by a Safety Department.
2. EHS (Environment, Health, and Safety):
- Expands on safety to include environmental protection and health aspects.
- Covers compliance with regulations, sustainability, and occupational health.
- Often managed by an EHS Department.
3. HSSE (Health, Safety, Security, and Environment):
- Adds security to the EHS framework.
- Includes measures to prevent theft, sabotage, and terrorism.
- Common in industries like oil and gas, construction, and manufacturing.
4. QHSE (Quality, Health, Safety, and Environment):
- Integrates quality management with HSSE.
- Focuses on continuous improvement, customer satisfaction, and regulatory compliance.
- Typically adopted by organizations seeking ISO certification.
In summary:
- Safety focuses on physical safety.
- EHS adds environmental and health aspects.
- HSSE includes security measures.
- QHSE integrates quality management with HSSE.
These terms often overlap, and companies may use them interchangeably or combine elements to suit their needs.
📋 Regulatory update from Maharashtra :
📌 The Industries, Energy, Labour and Mining Department in an official gazette on 19th June 2024 has amended the Maharashtra Factories (Safety Audit) Rules, 2014. The Amended Rule is called Maharashtra Factories (Safety Audit) (Amendment) Rules, 2024.
Key highlights under the Amended Rule, 2024:
📌 The threshold for the applicability of the Rules for Factories has been reduced to 50 workers from 250.
📌 A new definition of a team of Plant Personnel has been included in the Amended Rules 2024. A team of “Plant personnel” means a team of persons from different Departments of the factory such as Department of Safety, Engineering, Maintenance, Projects and Production, etc. In case there are different factories of the same occupier, then team of Plant personnel from other location may conduct the internal audit.
📌 A new proviso has been added wherein after completion of internal audit, the occupier should submit the executive summary of observations and action taken report of the audit to the office of the Chief Inspector of Factories within 30 days from the date of completion of Safety Audit.
📌 Under the Amended Rules, 2024, new standards of Safety Audit has been laid down. The Safety audit can be now carried out by either safety auditor or a team of plant personnel as per the IS Standards.
📌 Under the Amended Rules, 2024, the occupier of the Factory as well as the Safety Auditor should inform to the office to the Directorate of Industrial, Safety, Health 7 days in advance before the commencement of the Safety audit.
📌 Under the Amended Rules, 2024 , no. of days have been mandated under the law to conduct and complete the Safety Audit which are as follows :
For factories carrying out hazardous processes:
📍 Up to 50 workers – 1 day
📍 51- 150 workers – 2 days
📍 150 – 500 workers – 3 days
📍 More than 1000 workers – 4 days
*The duration required to conduct the safety audit should not exceed 15 days*
#Maharashtra#FactoriesAct#SafetyAudit#LegalCompliance#RegulatoryCompliance
BE PROACTIVE, REPORT HAZARDS!
3 ways to be proactive and report hazards in the workplace:
1️⃣ Regular Inspections: Take proactive measures by conducting regular safety inspections of your work area. Look for potential hazards such as slippery floors, frayed electrical cords, or malfunctioning equipment. If you identify any hazards during your inspection, report them promptly using the designated reporting channels.
2️⃣ Safety Training and Education: Stay informed about safety protocols and procedures through regular safety training sessions provided by your employer. Be proactive in applying this knowledge by recognizing potential hazards and taking appropriate action to address them. Additionally, educate your colleagues about safety practices to create a collective awareness and commitment to hazard reporting.
3️⃣ Immediate Reporting: Don't wait for hazards to escalate before taking action. If you encounter a hazard while performing your tasks, report it immediately to your supervisor, manager, or safety officer. Utilize the available reporting channels such as a designated email address, online reporting system, or direct communication to ensure that the hazard is addressed promptly and effectively.
By being proactive in conducting inspections, staying educated about safety procedures, and promptly reporting hazards, you can contribute to creating a safer work environment for yourself and your colleagues.
👷♂️ Mazrul Naim
Scheduled Waste Recycling & Recovery Expert
📲 6011-55017234
📧 mazrul.abduljalil@cenviro.com
#️⃣ #sharingbymazim
Dear Folks
List of Select Indian Standard on Health and Safety
1. Bureau of Indian Standards (BIS)
2. IS Codes
3. Safety Standards
4. Quality Assurance
5. Personal Protective Equipment (PPE)
6. Occupational Safety
7. Health and Safety Regulations
8. Industrial Safety
9. Environmental Management
10. Construction Standards
11. Engineering Standards
12. Manufacturing Guidelines
13. Operational Efficiency
14. Performance Benchmarks
15. Legal Compliance
#HealthAndSafety#Indianstandard#WorkplaceSafety#OccupationalSafety#PPE#IndustrialSafety#SafetyFirst#SafetyStandards#SafetyRegulations
Central Analytical Laboratory , Sadara chemical company,Jubail,Saudi Arabia
6moYes working safely…