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Is 2024 the year of Lean Manufacturing? If you're looking to improve your manufacturing processes, your first bet might be to read up on Lean Manufacturing - but do you actually know where it came from? https://lnkd.in/ej8BrvS6 Our article goes into the history of Lean Manufacturing so you can get insights into how some of the strategies work. Want to find out how you can implement Lean Manufacturing within your facility? Get in touch with us: info@nomuda.com #LeanManufacturing #Industry40 #DigitalManufacturing #ManufacturingExecutionSystem #MES

Lean manufacturing with Quality Excellence is inspirational and is required as part of CI journey.

Lean manufacturing principles drive our operations. 💚 We utilise methodologies like Six Sigma, 5S, and the 7 wastes approach to promote a culture of continuous efficiency and quality - something that defines every aspect of our business. When you need a technical materials company that priorities quality, customer service, and streamlined operations, choose Goonvean Fibres. #LeanManufacturing #ManufacturingUK #BritishSME #SixSigma #7Wastes #UKMfg #Materials

As the name says, this site is all about lean manufacturing. But, what is lean? How do we define lean manufacturing? After all, since most of industry talks about lean, we should have a definition to make sure that we're all talking about the same thing. Unfortunately, a) we do not have a good definition of lean, and b) not everybody means the same thing when they talk about lean. So, what could lean manufacturing mean? Let's have a look at the different definitions out there: #allaboutlean #operationalexcellence #leanmanufacturing #leansixsigma

Efficiency, quality, productivity and cost-effectiveness are the cornerstones of any successful manufacturing business. To achieve each of these, manufacturers adopt lean principles throughout their operations. Among lean manufacturing tools and techniques, Poka-Yoke is a highly effective approach manufacturers can use to error-proof processes and reduce defects. Our latest article explores the concept of Poka-Yoke, its importance, and best practices for implementing it in manufacturing operations. https://lnkd.in/eXaCkvgW #pokayoke #continuousimprovement #kaizen #ukmfg #mfg #manufacturing #processimprovement #productivity

Definition and Objectives of Lean Manufacturing

Lean Six Sigma in Action! A recent project at a premier tire manufacturing facility has marked a significant step forward in optimizing the mixing process by reducing the variation in soapstone concentration. This initiative stands as a testament to the power of focused problem-solving and innovation in manufacturing. The Challenge: The facility faced a critical challenge, with historical data showing that 67% of soapstone concentration tests fell outside the desired tolerance range. This inconsistency led to considerable product waste and rework, with scrap costs due to inadequate soapstone application reaching approximately $74,000 in 2021. Discovery and Solutions: A dedicated effort to analyze and improve the process revealed key factors contributing to concentration variation. The implementation of standardized soapstone make-up procedures and uniform sampling locations across all systems, including the automation of one system for consistency, marked a pivotal shift towards better process control and waste reduction. Impressive Outcomes:The project achieved a notable 45% reduction in out-of-tolerance concentration values on one mixer, reducing the rate from 65% before the initiative to 29% afterwards. This improvement not only moves the facility closer to operational excellence but also reflects a strong commitment to sustainability by reducing material waste. A Model of Forward-Thinking: The success of this project illustrates the impact of collaborative efforts, innovative thinking, and data-driven strategies in addressing complex manufacturing challenges. The methodologies employed and the lessons learned are guiding further enhancements and inspiring the entire organization. .#ManufacturingExcellence #ProcessImprovement #Innovation #Teamwork #Sustainability

The global fast food market continues to burgeon, driven by evolving consumer lifestyles and preferences, coupled with the convenience offered by quick service restaurants. As the demand for fast food persists amidst busy schedules and changing dietary habits, the market witnesses a surge propelled by factors such as increased disposable income, digitization, and a growing population of working women. While health concerns remain a notable restraint, the market adapts with the introduction of healthier alternatives and innovative offerings. Amidst these dynamics, regions like Asia-Pacific and Europe emerge as hotspots for incremental growth, promising a future marked by diverse opportunities and competitive strategies. #FastFood #MarketTrends #HealthyEating #Convenience #Globalization #ConsumerPreferences #QuickService #FoodIndustry #AsiaPacific #Europe #AMR Explore more insights on; https://lnkd.in/dcVPfnym

Standardization = success story of fast food industry⁉️ The video is just a didactic example. The concept can be applied in any production process, machining or assembly… Interesting to see even in this highly standardized industry continuous improvement is possible 📺 In this video, the operator's movements are expressed in the diagram, showing the sequence of work and movement between stations to perform the activity. 🆗 Standardized work = set of tools to identify waste, standardize, and promote continuous improvement in processes. ➡ 3 fundamental elements in standardized work 🔵 Takt Time 🔵 Work sequence 🔵 Standard work-in-process inventory ▶ Tools that compose standardized work 🔵 Capacity board 🔵 Standardized work diagram 🔵 SW combination table 🔵 YAMAZUMI 🔎 With this analysis combined with other standardized work tools, we can then eliminate MUDAs and practice kaizen in processes. by Nilson Rodrigues da Silva and Lean Institute Brasil #lean #standardization Thorsten Ahrens MBA Michele Giacometti Ivan Carillo Tommaso Ferraro

Florian Palatini, as you are aware, the program I teach in we are the only partners with Toyota, teaching TPS. In 2017 the theme of our annual conference was “standardized work”, and many of our clients made presentations. The overall message from each of these organizations was “ the single most important thing to drive continuous improvement is standardized work”. Without standardization, you have nothing to base problems solving on. This is an excellent visual example of standardization which would allow on organization to measure deviation from the standard. We should consider conducting a webinar dedicated to standardized work:) Logan Davis, CLE, CQM, Ivan Carillo, Constantin Weiss, Ergonauts Performance Technologies