While LOTO (Lock Out/Tag Out) effectively secures and tags out energy sources during maintenance, LOTOTO (Lock Out, Tag Out, Try Out) goes a step further. By testing equipment startup before work begins, LOTOTO verifies isolation integrity, further reducing the risk of accidental start-ups. Prioritize safety, eliminate hazards, and protect your team with a robust 9-step LOTOTO process. 1. Prepare: Review the work order and assess energy types and hazards. 2. Notify: Inform all affected personnel about the lockout process. 3. Turn Off/Shutdown: Methodically shut down the equipment according to procedure. 4. Isolate: Identify and isolate all energy sources using isolation devices. 5. Lockout and Tagout: Securely lockout and tag all energy isolation points. 6. Confirm No Stored Energy: Ensure all stored energy is released or restrained. 7. Tryout: Verify isolation by attempting to restart the equipment safely. 8. Performing the Work: Complete the required work following all safety procedures. 9. Inspect and Restore: Inspect the area, remove locks, and restore power, confirming the equipment is safe for use. If you’d like to learn more about implementing an effective LOTOTO process in your workplace, get in touch with our team via info@reecesafety.com #WorkplaceSafety #SafetyFirst #LOTO #LOTOTO #Lockout #OSHA
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LOTOTO SAFETY. LOTOTO stands for Lock Out, Tag Out, and Try Out. It is a safety procedure used in industrial and research settings to ensure that dangerous machines are properly shut off and not able to be started up again prior to the completion of maintenance or repair work. Here’s a brief overview of each component: #LOCK_OUT Physically locking the power sources to the machinery to ensure they cannot be turned on. This involves using a lock to secure the energy-isolating device in a safe or "off" position. #TAG_OUT Attaching a tag to the locked device indicating that it should not be turned on. The tag includes the name of the person who locked the device, the reason for the lockout, and the date. #TRY_OUT After locking and tagging the device, try to turn it on to ensure that it is completely de-energized and cannot be operated. These steps are crucial for preventing accidental start-up of machinery, which could lead to severe injuries or fatalities. The LOTOTO procedure is part of a broader set of practices aimed at controlling hazardous energy and ensuring worker safety during maintenance and servicing of equipment.
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The Detailed #LOTOTO Procedure:- _Preparation #LOTOTO #LockoutTagout #SafetyFirst - Identify all energy sources associated with the machinery or equipment #EnergySources - Understand the hazards and the methods to control them #HazardIdentification - Review the equipment's operating manual and safety procedures #SafetyProcedures _Notification_ #CommunicationIsKey - Inform all affected employees that the equipment will be shut down and locked out for maintenance or servicing #Notification - Use clear and concise language to explain the reason for the shutdown and the expected duration #ClearCommunication _Shutdown_ #ShutdownProcedure - Turn off the equipment using the normal stopping procedure #NormalShutdown - Allow the equipment to come to a complete stop before proceeding #CompleteStop _Isolation_ #IsolationProcedure - Disconnect the equipment from all energy sources #EnergyIsolation - Verify that the equipment is isolated from all energy sources #Verification _Lockout/Tagout_ #LockoutTagoutProcedure - Attach lockout devices (locks) and tagout devices (tags) to each energy-isolating device #LockoutDevices - Ensure that the lockout device holds the energy-isolating device in a safe or off position #SafePosition _Release Stored Energy_ #ReleaseStoredEnergy - Safely release all stored energy #StoredEnergyRelease _Tryout_ #TryoutProcedure - Verify that the equipment is isolated and de-energized by attempting to start the equipment #Verification - Ensure that it does not operate and return controls to the off position after the test #TestComplete _Maintenance/Servicing_ #MaintenanceAndServicing - Perform the required maintenance or servicing tasks #TaskCompletion _Re-energize_ #ReEnergize - After the maintenance or servicing is complete, ensure all tools are removed, and guards are reinstalled #ToolsRemoved - Notify all affected employees that the lockout/tagout devices will be removed #Notification - Remove the lockout/tagout devices following the organization's procedure #ProcedureFollowed - Re-energize the equipment and verify its proper operation #EquipmentVerification Remember to always follow your organization's detailed LOTOTO procedure and relevant safety guidelines to ensure a safe working environment. #SafetyFirst #LOTOTOProcedure
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Oil & Gas Chemist | Risk & Quality Manager | ESG | Auditor | ISO/IEC 17025 | ISO 9001 | ISO 14001 | ISO 45001 | Risk Management ISO 31000 | COSO | PFM | Mwongozo | Quality Assurance | Petroleum Standards
The LOTOTO procedure is an extension of the LOTO procedure. It stands for Lock Out, Tag Out, Try Out. This step ensures that the isolation controls were effective. After isolating the system, the controls should not be able to start the machine or release any more hazardous energy. #loto #lototo #tagout #safetyfirst #energysafety #energymanagement #energypolicy
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Occupational Safety and Environmental Sustainability at AB Inbev | Training Coordination | Data driven Planning & Performance Improvement | NEBOSH IGC
#DidYouKnow? 💡 🧠 25% - 30% of workplace injuries are linked to maintenance activities in sectors like manufacturing! From machinery and conveyor belts to electrical systems, following standard safety practices is critical to reducing hazards. Here are some key safety elements to keep in mind: 1. Lockout-Tagout-Tryout (LOTOTO): Always isolate energy sources before starting maintenance. This prevents accidental energisation and residual energy exposure, ensuring worker safety. 2. Use Complete PPE, No Substitutes: Wear the correct Personal Protective Equipment (PPE) based on the task hazards – from electrical risks to chemical exposure. Never replace proper PPE with makeshift alternatives. 3. Safety Supervision: Proactively observe your team. Identify and correct unsafe behaviours, build a strong safety culture. 4. Training: Ongoing training ensures your maintenance crew understands safety protocols and works interdependently for overall team safety. 5. Provide the Right Tools: Using improper tools during maintenance can lead to unexpected incidents. Stick to standard procedures—shortcuts can cost lives. Let’s stay safe and work smart! 👷♂️⚙️ #MaintenanceSafety #LOTO #PPE #WorkplaceSafety #SafetyCulture #RiskManagement
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Importance of LOTOTO. LOTOTO stands for Lock Out, Tag Out, Try Out. It's a safety procedure used in industries to ensure that dangerous machines are properly shut off, de-energized, and not started up again unexpectedly, especially during maintenance or servicing.
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Asst General Manager / General Secretary Officers' Association at National Mineral Development Corporation (NMDC) Limited
#LOTOTO LOTOTO, otherwise referred to as your lockout tagout procedures, involves an eight-step process to ensure the safe isolation of hazardous equipment and to comply with OSHA regulations. From preparation and notification to turning off, isolation, and applying locks, each step prevents accidental re-energization. The tryout step is significant, acting as a fail-safe to identify faults before maintenance or repair work so incidents, like described above, don’t happen. Step 1: Notify Affected Employees Step 2: Identify Procedure and Hazards Step 3: Shut Down Step 4: Isolate Machine from Energy Source Step 5: Apply Lockout Tagout Devices Step 6: Check Stored Energy Step 7: Verify Isolation, Tryout and Test Step 8: Bring Equipment Back On Best way to avoid the accident is prevent it 🧐🤔😄✊🏻
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NEBOSH HSE Supervisor | Oil & Gas Specialist @ Total Safety | IWCF OSHA PMP | Confined Space Monitoring / H2S Hazard Management / Air Quality Monitoring / Geotechnical Engineer
LOCK OUT 🔒 TAG OUT 🏷️ PROCEDURE: Ensuring workplace safety is a top priority! Here's how Lock Out Tag Out (LOTO) procedures help achieve that: 1️⃣ Prevents Accidents: Stops unexpected machine startups during maintenance. 2️⃣ Protects Workers: Keeps employees safe from hazardous energy. 3️⃣ Compliance: Meets regulatory safety standards. 4️⃣ Reduces Downtime: Prevents costly accidents and equipment damage. Applicable Energy Types: ⚡Electrical: Power Lines, Circuits 🔧Mechanical: Moving Parts, Gears 💧 Hydraulic: Pressurized Fluids, Pumps 🛠️ Pneumatic: Compressed Air, Valves 🔥 Thermal: Hot Surfaces, Steam 🧪 Chemical: Reactive Substances, Gases 🔑 Remember, safety first! Implement LOTO to secure your work environment. #WorkplaceSafety #LOTO #HealthAndSafety #EmployeeWellbeing
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Electrical Engineering Advance Diploma in fire Engineering and Safety operation Diploma in Fire Safety Engineering NEBOSH IGC
🔒 Stay Safe with LOTO! 🔒 Lockout/Tagout (LOTO) procedures are crucial for worker safety during repair and maintenance tasks. ⚙️🛠️ They help prevent accidental startup and release of hazardous energy, which can lead to serious injuries. ✅ Always follow these steps: 1️⃣ Verify all energy sources are isolated. 2️⃣ Tag each source to alert others. 3️⃣ Confirm safety before beginning any work. Make LOTO a non-negotiable safety rule in your workplace! 👷🏽♂️👷♀️ #LOTO #SafetyFirst #WorkplaceSafety #HazardControl #MaintenanceSafety #LockoutTagout #StaySafe
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With the start of our 𝗦𝗮𝗳𝗲𝘁𝘆 𝗪𝗲𝗲𝗸, we are proud to announce an incredible milestone: 𝟮,𝟬𝟬𝟬,𝟬𝟬𝟬 𝗺𝗮𝗻-𝗵𝗼𝘂𝗿𝘀 𝘄𝗼𝗿𝗸𝗲𝗱 without any reported incidents at our #Congo Power Plant 👷♂️ We are excited to launch 𝗦𝗮𝗳𝗲𝘁𝘆 𝗪𝗲𝗲𝗸 𝟮𝟬𝟮𝟰, with this year’s theme focused on 𝗘𝗹𝗲𝗰𝘁𝗿𝗶𝗰𝗮𝗹 𝗥𝗶𝘀𝗸 ⚡ While electrical risk in maintenance is manageable, it requires constant vigilance and the perfect isolation of energized systems, utilizing the 𝗟𝗼𝗰𝗸𝗼𝘂𝘁, 𝗧𝗮𝗴𝗼𝘂𝘁, 𝗮𝗻𝗱 𝗧𝗲𝘀𝘁 𝗼𝘂𝘁 (LOTO) system. A systematic, thorough implementation of LOTO is essential before handling any energized systems. Operating a complex combined cycle facility comes with daily challenges, including working at heights, in confined spaces, and managing high-voltage equipment. Despite these challenges, our team's unwavering dedication to #𝘀𝗮𝗳𝗲𝘁𝘆 has made this achievement possible 🔒 𝗟𝗲𝘁’𝘀 𝗰𝗼𝗻𝘁𝗶𝗻𝘂𝗲 𝘁𝗼 𝗣𝗹𝘂𝗴 𝗶𝗻𝘁𝗼 𝗦𝗮𝗳𝗲𝘁𝘆, 𝗻𝗼𝘁 𝗶𝗻𝘁𝗼 𝗿𝗶𝘀𝗸! 🚀 #Dietsmann #DietsmannCongo #SafetyFirst #TeamWork #Excellence #SafetyWeek
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𝐒𝐚𝐟𝐞𝐭𝐲 𝐢𝐬𝐧’𝐭 𝐚 𝐬𝐨𝐥𝐨 𝐣𝐨𝐛. 𝐈𝐭’𝐬 𝐚 𝐭𝐞𝐚𝐦 𝐞𝐟𝐟𝐨𝐫𝐭. Effective Lockout/Tagout (LOTO) programs aren’t just about devices—they’re about communication. Teams working in manufacturing, resources, and construction environments need to be on the same page, especially during shift changes or complex tasks. When teams communicate clearly and consistently during LOTO procedures, the risk of accidents drops significantly. A strong, collaborative safety culture where everyone understands the equipment status can make all the difference. Let’s talk safety! Stop by our booth at the WHS Show on October 23-24, where everfocus founder Ryan Hollis will be showcasing strategies for building collaborative safety cultures around LOTO. Come learn how to align your teams for better outcomes. #safetyculture #teamwork #loto
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President at I-Gard Corporation
2moAdding an absence of voltage tester to your LOTO process ensures that there is no dangerous voltage present, before you access equipment.