Vijay Dole’s Post

Turning and threading internal operations in deep and small diameter holes hide various pitfalls, the most frequent problems that arise in these operations are undoubtedly vibrations. 🤔 If not addressed carefully, vibration on this type of application can cause vibrating surfaces, process unpredictability, and insert and/or tool breakages.😔 To solve this problem you can use our Steadyline vibration-damping system range, which help avoid vibrations, achieving excellent finishes and process predictability. This video shows an application example.💡 For more information, visit 👉https://ow.ly/nYwP50SaHyP #cnc #metalcutting #machiningindustry #machining

The further the workpiece is from the workholding, the less rigid and stable it becomes. If, for instance, your part has a length to diameter ratio of 10:1, chatter resulting from the tool vibration can compromise tolerance and surface finish specifications. A part with a 2x length to diameter ratio, on the other hand, is exceptionally rigid, allowing for efficient and precise machining. If your part exceeds the recommended ratio, we can still machine it, but we’ll have to use a workaround, like engaging the tailstock to add a center drilled hole. Request a quote: https://bit.ly/3aVJ75s #cncturning #manufacturingtip

#snsinstitution #snsdesginthinkers #designthinking Hi everyone This is 30 DAYS challenge Today we study about Facing Day:2 let's start FACING Facing on the lathe uses a facing tool to cut a flat surface perpendicular to the work piece's rotational axis. A facing tool is mounted into a tool holder that rests on the carriage of the lathe. The tool will then feed perpendicularly across the part's rotational axis as it spins in the jaws of the chuck. PURPOSE OF FACE OPERATION Facing is an operation of machining the end of a workpiece that is perpendicular to the rotating axis. During the facing, the tool moves along the radius of the workpiece to produce the desired part length and a smooth face surface by removing a thin layer of material.

The high-precision high-speed machining center processes precision molds. The machine tool adopts a granite bed, linear motor drive, and high-rigidity electric spindle. The process covers high-speed milling, precision drilling and mirror polishing. Whether it is a complex curved surface or a fine structure, it can ensure an accuracy within 2 microns on a flat surface and 5 microns on a curved surface. #cnc #cncmillingmachine #cncgrindingmachine #surfacegrinding #cncmachining #moldmaking #moldbase #dieset #cncverticalmilling #mouldbase #precisionengineering #precisionmachining

📌 A super case study relating to the industrial electric motor industry sector. Today's video demonstrates the creation of a threaded sleeve with an external diameter of 450 mm. The difficulty of this piece, made both on the lathe and on the mill, was to obtain the 45° chamfer between the tap thread and the milled throat. The reason? 👨🔧 To do this we needed to clamp the component in place during the machining process, making handling and positioning in the machine more of a challenge. The final result was obtained excellently, within the required timescales and quality guidelines 👇 #torneriameccanicasrl #casestudy #machining #electricmotorindustry

This one angle affects the surface finish and major important parameters of machining. The ‘Rake Angle’ is a critical factor in diamond tooling, influencing numerous aspects of the machining process. It refers to the angle between the cutting edge of the tool and a perpendicular line to the workpiece surface. This angle plays a pivotal role in determining cutting forces, chip formation, tool longevity, and surface finish. ✅ Positive Rake Angle: Reducing cutting forces and friction, enhancing chip evacuation, ideal for smoother finishes. ✅ Negative Rake Angle: Amplifying cutting forces, ensuring robust tool strength and stability, suitable for heavy-duty operations and tougher materials. Optimizing the rake angle is crucial, considering factors such as material properties, machining conditions, desired finish, and tool geometry. Fine-tuning these parameters can significantly enhance machining efficiency and output quality. #machining #efficiency #quality #friction #strength

How do I ensure proper alignment and setup of the angle head to avoid errors in the machining? A. Please read thru Installation Procedures on Instruction Manual first and completely understand how it works. B. Please be sure to follow the steps C. I haven't prepared the check list after the installation D. We will check the vibration and Runout at 100 RPM Link : https://lnkd.in/gjB25wvE #kuvamtechnologies #anglehead #cncanglehead

One reason and solution that cause tool marks and lines during the machining of metal products. Reason: Insufficient Clamping Force of Fixtures.(Some cavity metal products need to use vacuum fixtures, and may struggle to generate sufficient suction due to the presence of surface irregularities, resulting in tool marks or lines.) Solution: To mitigate this, consider transitioning from simple vacuum suction to vacuum suction combined with pressure or lateral support. Alternatively, explore alternative fixture options based on specific part structures, tailoring the solution to the particular problem. #wayken

👏 👏 🙌 WMTCNC Large bore bench lathe recommended：CJM360GV 👀 Product Features: 1. The headstock is driven by ground gears, and the cyclic shifts changing by single handle to make the main spindle obtaining four ranges of speeds. In the selected, range, the speed display will show the required cutting speed by adjusting the speed knob. The speed range is with many choics, especially suitable for low-speed tooling. Large aperture, spindle through hole φ52. 2. Feeding box with 12 steps of variable speeds, covering common threading pitches. 3. Longitudinal & cross auto feeding adopts inter-lock structure with good safety. 4. High frequency hardened Two V-type widened guideway with rigidity. 5. Inclined wedge toolpost carriage. Camlocked tailstock. Industrial lathe operation rod. #minilathe #lathe #machining #bench #benchlathe #minilathe #lathe #cjm #lathemini #manuallathe #lathe #manuallathe #minilathe #machining #processingequipment

🌐 See the beauty of machining a heavy casting disk by a carousel lathe machine , in this type of machine toolings the vertical format is ideal for round and disc-shaped workpieces, as is allows for easier clamping, better swarf removal and takes up less space. The one-piece cast machine beds are excellent at absorbing vibrations and provide thermal management which reduces thermal expansion to a minimum. 💡Do you know what is the main disadvantage of this machine ❓ #mechanicalengineering #manufacturing #fabrication #production #tooling