OGC Energy’s Post

Why WPQRs are critical in the oil and gas industry and why accreditation matters Welding Procedure Qualification Records (WPQRs) are not just a regulatory requirement in the oil and gas industry; they are the backbone of operational integrity and safety. In an environment where a single failure can have catastrophic consequences, WPQRs ensure that every weld meets the highest standards of performance under extreme conditions, such as high temperatures and pressures. They provide the assurance that materials can withstand the rigors of service, safeguarding lives, assets, and the environment. Choosing an accredited materials testing laboratory for WPQRs is crucial. Accreditation to standards like ISO 17025:2017 signifies that a lab adheres to the highest levels of accuracy and reliability. It means that the results you receive are not only trustworthy but also recognized globally, giving you a competitive edge in compliance and quality assurance. At One Eighty Materials Engineering Solutions, we take pride in being Africa’s leading ISO 17025:2017 accredited materials and metallurgical testing laboratory. Our unique status as a Bureau Veritas Marine and Offshore Lab, along with our memberships in ILAC and the South African Institute of Welding, underscores our commitment to excellence. We are the only materials testing laboratory affiliated with the South African Stainless Steel Development Association, ensuring we stay at the forefront of industry standards. By partnering with us, you gain access to unparalleled expertise and state-of-the-art testing capabilities. We deliver results you can trust, enabling you to focus on your core operations while ensuring your welding processes meet the stringent demands of the oil and gas sector. Don’t compromise on quality; choose One Eighty for your WPQR needs and secure your operations' safety and reliability. Learn more about our services at https://lnkd.in/edr68aQ #materialsengineering #metallurgy #oilgas #welding #accreditedtesting #engineeringexcellence

Trupply carries Pipes, Valves, & Fittings that conforms to NACE specification MR0103 & MR0175 for Sulfide Stress Cracking (SSC) resistance. It is often a question asked by customers about NACE conformance. Below is the abstract and paper presented at a NACE conference that highlights the difference nicely. NACE MR0103 "Materials Resistant to Sulfide Stress Cracking in Corrosive Petroleum Refining Environments" was developed by Task Group 231 to provide a standard set of requirements for materials used in sour petroleum refinery equipment. In the past, NACE MR0175 , "Sulfide Stress Cracking Resistant Metallic Materials for Oilfield Equipment", was frequently referenced for this equipment, even though refinery applications were outside the scope of MR0175. The process used to develop MR0103 is described, followed by a review of the requirements in the standard accompanied by highlights of the differences between MR0103 and the previous and current versions of MR0175. From a practical standpoint it is expected that for downstream applications a broad range of users and authors of equipment standards will adopt the new MR0103 standard, in many cases replacing the current application of MR0175. It is expected that use of the environmental guidelines and material requirements of MR0103, together with NACE RP0472 for weld hardness control of P-No. 1 carbon steels, will be broadly applied to piping, valves, process contacted bolting, pumps, and compressors used in the sour service areas of the refinery process units listed in Table 3 in order to prevent SSC. https://buff.ly/3RqBoRM

When considering metal-seats for your valve selection, it’s important to take note of the relevant industry standards commonly cited for metal seated valves. ✅ API 607: This fire test standard ensures that metal-seated valves can maintain operability in case of a fire, critical for industries handling flammable fluids. ✅ API 6D: Governs pipeline valves used in the transportation of gas, oil, and other hydrocarbons. It outlines performance criteria, including sealing and pressure retention. ✅ ASME B16.34: Establishes pressure-temperature ratings, materials, and dimensions for valves, critical for selecting metal seats capable of withstanding extreme conditions. ✅ NACE MR0175/ISO 15156: Regulates materials used in sour service environments, helping prevent metal seat corrosion caused by hydrogen sulfide (H₂S) in oil and gas. If you've got questions or would like to know more info on these standards, contact your local valve pro or get in touch with Flow Reps today! #Valves #Engineering #Standards #MetalSeats #IndustrialProcess

corrosion allowance (CA) for crude oil tanks and refined products as per SAES(saudi aramco engineering standard) SAES-D-100 clause 7.4 is zero ,in fact CA corrosion allowance is based on the stored liquid type and temperature and expecting life of tanks and it can be zero or 1 mm or 2mm or 6mm depends on the above mentioned variables .as a common rule of thumb 1mm is used as minimum tank shell corrosion allowance for most of oil products, you can refer to NACE tables for more information on this subject

High Pressure, Duplex valve awaiting customer inspection! The valve will be deployed for water injection duty in a Petroleum company in Oman. Water injection is carried out at high pressure with the possibility of suspended particles like sand present in the fluid, therefore requiring high strength & and resistance to Pitting and Stress Corrosion Cracking (SCC). As part of the stringent quality requirements, the valve has undergone 100% Radiographic testing and is also quailed for Fugitive Emission as per ISO 15848. Being NACE MR 01-75 compliant and qualified for NORSOK M-650, the valve highlights our capability to meet specific customer requirements and industrial standards. Join us in enhancing efficiency and reliability in process control. Stay tuned for updates as we pave the way for smoother operations. For product inquiries and orders, contact us at: sales.mil@ksb.com #ksbmilcontrolsLimited #fugitiveemissions #nace #oilandgasindustry #Superduplex #duplex #controlvalves #welovevalves #globevalve #oilandgas #controlvalves #processcontrol #energyindustry #industrialautomation #oilfieldequipment #valvesolutions #engineering #pipeline #flowcontrol #gasindustry #oilproduction #efficiencysolutions #automationsolutions #oilfieldservices #reliablevalves #energyefficiency #oman

ASME B31.3 Code applies to piping for all fluids, including 1.raw, intermediate, and finished chemicals 2. petroleum products 3. gas, steam, air, and water 4. fluidized solids 5.refrigerants 6.cryogenic fluids

*Pressure Vessel Inspection Code: In-service Inspection, Rating, Repair, and Alteration* API 510 is a standard published by the American Petroleum Institute (API) that outlines the requirements for the inspection, repair, alteration, and rerating of pressure vessels used in the petroleum and chemical industries. This standard provides guidelines for maintaining the mechanical integrity of pressure vessels to ensure safety and reliability. API 510 is particularly crucial for industries where pressure vessels play a critical role in processing and storing fluids under pressure, such as refineries and chemical plants. Compliance with API 510 helps enhance the longevity and performance of pressure vessels, contributing to overall operational safety and efficiency. *URGS International provides API 510 Preparatory Classes, Study Material & Question Bank ( PDF)* API 510 is a widely recognized standard within the oil and gas industry, specifically focusing on the inspection, repair, alteration, and rerating of pressure vessels. Developed by the American Petroleum Institute (API), this standard provides comprehensive guidelines for ensuring the mechanical integrity of pressure vessels to enhance safety and operational reliability. The primary objective of API 510 is to establish minimum requirements that govern the inspection and maintenance practices of these critical components throughout their lifecycle. One key aspect of API 510 is its emphasis on risk-based inspection strategies. This involves assessing the condition of pressure vessels based on their service, process conditions, and historical performance. The standard also outlines detailed procedures for inspecting various aspects of pressure vessels, such as welds, corrosion-prone areas, and structural integrity. By adhering to API 510, industry professionals can effectively manage the mechanical integrity of pressure vessels, identify potential issues, and implement timely repairs or alterations, ultimately contributing to a safer and more efficient operational environment. Furthermore, API 510 certification is often a requirement for individuals involved in pressure vessel inspection and maintenance. This certification ensures that professionals possess the necessary knowledge and skills to carry out inspections in compliance with industry standards. As the oil and gas sector prioritizes safety and reliability, API 510 plays a crucial role in shaping industry practices and maintaining the integrity of pressure vessels, which are fundamental components in various industrial processes. *For Information & Registration*;*Contact Us*: *Mobile(Call/Whattsapp/IMO/Botim)*: *+91-7359458455* *Email: arun@urgs-eng.com* *info@urgs-eng.com*

⛔ Overview of API RP 571 - Damage Mechanisms Affecting Fixed Equipment in the Refining Industry ⛔ is a recommended practice developed and published by the American Petroleum Institute (API) that provides an in-depth look at nearly 70 different damage mechanisms that can occur to process equipment in refineries. ✅ 📌 What is a Damage Mechanism? A damage mechanism is a mechanical or chemical process that results in equipment damage or material degradation. Damage mechanisms can range from corrosion, to cracking, to heat damage, and everything in between. Damage mechanisms can be grouped in the following categories: 1️⃣ Mechanical or Metallurgical Failure Mechanisms 2️⃣ Uniform or Localized Loss of Thickness 3️⃣ High Temperature Corrosion 4️⃣ Environment-Assisted Cracking 5️⃣ Other Mechanisms 📌Why Understanding Damage Mechanisms is Important ❓ API RP 584 🔻 (Integrity Operating Windows) puts it best: “✅ In today’s operating environment, it is not enough to base future inspection plans only on prior recorded/known history of equipment condition. A fundamental understanding of the process/operating conditions and resulting damage mechanisms are required to establish and maintain an inspection program that yields the highest probability of detecting potential damage. ◼ ” 📌Proper identification of damage mechanisms is important when: ❗ 🔹Implementing API Inspection Codes (API 510, API 570, and API 653) 🔹Implementing API RP 584 (Integrity Operating Windows) 🔹Conducting risk-based inspection per API RP 580 or similar frameworks 🔹Performing fitness-for-service assessments 📌Mechanical or Metallurgical Failure Mechanisms 🔹 Brittle Fracture 🔹Cavitation 🔹Creep and Stress Rupture 🔹Dissimilar Metal Weld Cracking 🔹Erosion/Erosion-Corrosion 🔹Graphitization 🔹Mechanical Fatigue 🔹Reheat Cracking 🔹Refractory Degradation 🔹Softening (Spheroidization) 🔹Temper Embrittlement 🔹Thermal Fatigue 🔹Thermal Shock 🔹Vibration-Induced Fatigue 📌Uniform or Localized Loss of Thickness 🔹Ammonium Bisulfide Corrosion (Alkaline Sour Water) 🔹Atmospheric Corrosion 🔹CO2 Corrosion 🔹Cooling Water Corrosion 🔹Corrosion Under Insulation (CUI) 🔹Flue-Gas Dew-Point Corrosion 🔹Hydrochloric Acid (HCl) Corrosion 🔹Hydrofluoric (HF) Acid Corrosion 🔹Microbiologically Induced Corrosion (MIC) 🔹Naphthenic Acid Corrosion 🔹Phosphoric Acid Corrosion 🔹Soil Corrosion 🔹Sulfuric Acid Corrosion 📌High Temperature Corrosion 🔹Carburization 🔹Decarburization 🔹Metal Dusting 🔹Nitriding 🔹Oxidation 🔹Sulfidation 📌Environment-Assisted Cracking 🔹Amine Stress Corrosion Cracking 🔹Ammonia Stress Corrosion Cracking 🔹Carbonate Stress Corrosion Cracking 🔹Caustic Stress Corrosion Cracking 🔹Chloride Stress Corrosion Cracking 🔹Corrosion Fatigue 🔹Ethanol Stress Corrosion Cracking 🔹Hydrogen Embrittlement 🔹Hydrogen Stress Cracking 🔹Liquid Metal Embrittlement #corrosion #stress #damage #liquid #crack #mechanical #apiRP571 #api570 #apiRP584 #api510 #inspection #engineer

ECDA Requirements for Assessing External Corrosion of Gas Pipelines • The Code of Federal Regulations (CFR) outlines the requirements for using External Corrosion Direct Assessment (ECDA) to evaluate the threat of external corrosion to the integrity of natural gas pipelines. • ECDA is a four-step process involving pre-assessment, indirect inspection, direct examination, and post-assessment. • Operators must develop and implement a direct assessment plan that addresses each step of the ECDA process, including criteria for identifying and prioritizing indications for excavation and direct examination. • Specific procedures are outlined for conducting each step of the ECDA process, including criteria for applying more restrictive criteria when conducting ECDA for the first time on a covered segment. • Operators must also evaluate the long-term effectiveness of ECDA in addressing external corrosion and determine if conditions discovered during direct examination indicate a need for reassessment of the covered segment at an interval less than that specified in the regulations. #cathodicprotection #corrosionprotection #pipelineintegrity https://lnkd.in/eRgE3Dnk

NACE study reveals that the total annual cost of corrosion in the oil and gas production industry is estimated to be $1.372 billion and the global cost of corrosion is estimated to be US $2.5 trillion, which is equivalent to 3.4% of the global GDP (2013).  By using the available corrosion control practices, it is estimated that savings of between 15 and 35% of the cost of corrosion could be realized.  Protect your pipelines & save your infrastructure from the failures of corrosion with our effective CP solutions. Contact Indegrity today for CP Design, Installation & Commissioning Services led by the industry experts and AMPP certified resources. Why Indegrity? • Expertise & Experience • NACE/AMPP CP 3/4 level certified professionals.    #corrosionprevention #oilandgas #pipelines #tanks #piping #cp #cathodicprotection #icda #ecda #cips #dcvg #Integrity #corrosion #sacrificialanodes #structuralintegrity #nace #ampp #industrialintegrity #corpak #indegrity #corrosioncontrol #services by Indegrity